• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2008.05a
• /
• pp.357-360
• /
• 2008

In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

• Structural Engineering and Mechanics
• /
• v.81 no.2
• /
• pp.231-242
• /
• 2022

Numerical solutions for the linear buckling behavior of thin-walled circular hollow section members (CHS) with and without longitudinal stiffeners are presented using the semi-analytical finite strip method (SAFSM) which is developed based on Marguerre's shallow shell theory and Kirchhoff's assumption. The formulation of 3-nodal line finite strip is presented. The CHS members subjected to uniform axial compression, uniform bending, and combination of compression and bending. The buckling behavior of CHS is investigated through buckling curves which relate buckling stresses to lengths of the member. Effects of longitudinal stiffeners are studied with the change of its dimensions, position, and number.

• International Journal of Highway Engineering
• /
• v.19 no.6
• /
• pp.47-56
• /
• 2017

PURPOSES : The purpose of this study is to investigate the stresses of the middle slab in a double-deck tunnel owing to the slab lift to replace the underlying elastic pads during maintenance work. METHODS : The middle slab was divided into three different sections: typical section, expansion joint section, and emergency passageway section. Finite element analysis models of these three sections of middle slab were developed, and the stress distribution and maximum stresses were obtained using the models when the middle slab was lifted to replace the underlying elastic pads. Various slab lifting methods were examined in this study such as one-, two-, and multiple-point lifts, distributed lifts, and one or both slab side edge lifts. RESULTS : When the slab side edge is lifted, the longitudinal stresses of the slab are almost the same as the principal stresses. This implies that the governing stresses are the longitudinal stresses. The maximum stresses with both-edge lifts are generally smaller than those with one-edge lifts at all three sections of middle slab. CONCLUSIONS : If the middle slab in a double-deck tunnel is lifted for maintenance, the slab should be lifted at multiple points along the longitudinal direction to reduce the tensile stresses.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1995.10a
• /
• pp.136-142
• /
• 1995

The kinematically admissible velocity field is developed for the analysis of extruded products. The curving of product in extrusion is caused by the linearly distributed longitudinal velocity on the cross-section of the workpiece at the die exit. In the analysis, the longitudinal velocity in extrusion direction is divided into the uniform velocity and the deviated velocity. In order to satify the requirement of the kinematically admissible velocity field, the average value of the deviated velocity should be zero. At the same time, it should Iinearly change with the destance from the center of gravity of the cross-section of the workpiece. The results of the analysis show that the curvature of product incresses with increses in eccentricity of gravity center of the cross-section of workpiece at die entrance from that of the cross-sectio at the die exit.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.17 no.2
• /
• pp.33-44
• /
• 2013

Although many studies have been performed for the structural details of orthotropic steel deck, most of them were focused on the trough rib of standard type, but not for orthotropic steel deck with longitudinal rib of open section used at beginning of the deck. In order to investigate the cause of fatigue crack for orthotropic steel deck bridge serviced 31 years with longitudinal rib of open section, in this study, the behavior characteristics of target structural details were analyzed based on measurement data under real traffic condition. Also the typical loading truck passing the target bridges was estimated with the structural analysis detailed, and the stresses and deformation patterns of target structural details were analyzed by performing the detailed structural analysis. Based upon the analysis, retrofitting methods of the fatigue crack were suggested and its validation was examined. From this study, it was clarified that fatigue crack of longitudinal rib with open section were affected with the stress increment by shear deformation in the rib and the occurrence of alternative stress due to moving vehicle. In addition, it was known that it is important to perform fatigue design reflected the local behavior of the structural details.

• Transactions of Materials Processing
• /
• v.22 no.7
• /
• pp.401-406
• /
• 2013

The use of roll-formed products increases every year due to its advantages, such as high production rates, reduced tooling cost and improved quality. However, till now, it is limited to part profiles with constant cross section. In recent years, the flexible roll forming process, which allows variable cross sections of profiles by adaptive roll stands, was developed. In this study, an attempt to optimize profile design for the flexible roll forming process was performed. An equation that predicts the longitudinal strain for part geometries with variable cross-sections was proposed. The relationship between geometrical parameters and the longitudinal strain was analyzed and investigations on the optimal profile design were performed. Experiments were conducted with a lab-scale roll forming machine to validate the proposed equation. The results show that the profile design method proposed in this study is feasible and parts with variable cross sections can be successfully fabricated with the flexible roll forming process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2007.10a
• /
• pp.310-313
• /
• 2007

In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal roll flower model and proper roll-pass sequence can be suggested by analyzing courcenter strain and longitudinal strain according to the roll-pass with FEM simulation. And also effects of the process parameters on the final shape formed by roll forming defects a evaluated.

• Advances in materials Research
• /
• v.12 no.1
• /
• pp.15-29
• /
• 2023

In this paper, fracture analysis of a continuously inhomogeneous arch structure with two longitudinal cracks is developed in terms of the time-dependent strain energy release rate. The arch under consideration exhibits non-linear creep behavior. The cross-section of the arch is a rectangle. The material is continuously inhomogeneous along the thickness of the cross-section. The arch is loaded by two bending moments applied at its end sections. The mechanical behavior of the material is described by using a non-linear stress-strain-time relationship. The two longitudinal cracks are located symmetrically with respect to the mid-span of the arch. Due to the symmetry, only half of the arch is considered. Time-dependent solutions to strain energy release rate are obtained by analyzing the balance of the energy. For verification, time-dependent solutions to the strain energy release rate are derived also by considering the time-dependent complementary strain energy. The evolution of the strain energy release rate with the time is analyzed. The effects of material inhomogeneity, locations of the two cracks along the thickness of the arch and the magnitude of the external loading on the time-dependent strain energy release rate are evaluated.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.11a
• /
• pp.187-199
• /
• 2011

The main objective of this study was investigation of natural gas flames in a lean premixed swirl-stabilized dump combustor with an attention focused on the effect of the various fuel-air mixing section geometry on the combustion instability characteristics. The multi-channel dynamic pressure transducers were located on the combustor and inlet mixing section region to observe combustion pressure oscillation and difference phase at each dynamic pressure measurement results. Dynamic pressures were also measured to investigate characteristics of combustion at the same time. The combustor and mixing section length was varied in order to have different acoustic resonance characteristics from 800 to 1800 mm in combustor and 470, 550, 870 mm in mixing section. We observed two dominant instability frequencies in this study. Lower frequencies were obtained at lower equivalence ratio region and it was associated with a fundamental longitudinal mode of combustor length. Higher frequencies were observed in higher equivalence ratio conditions. It was related to secondary longitudinal mode of coupled with the combustor and mixing section. In this instability characteristics, pressure oscillation of mixing section part was larger than pressure oscillation of combustor. As a result, combustion instability was strongly affected by acoustic characteristics of combustor and mixing section geometry.

• Journal of Korean Society of Steel Construction
• /
• v.28 no.1
• /
• pp.43-52
• /
• 2016

A numerical study on required stiffness of the longitudinal stiffener in the webs stiffened with flat plate at one-side of the web was conducted. The longitudinal stiffeners are commonly placed around 0.2D, i.e., 1/5 the web depth due to fabrication convenience although most plate girders for bridges are unsymmetric section. Considering asymmetry of section, aspect ratio of web and the rigidity ratio of longitudinal stiffener(${\gamma}^*$), eigenvalue analysis were performed to evaluate the buckling strength for the webs with a stiffener located at 0.16D~0.24D. Based on the parametric analysis, the required stiffness of the longitudinal stiffener to satisfy the buckling strength specified in AASHTO LRFD specifications was presented.