• 제목/요약/키워드: Longitudinal section

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롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발 (Development of Manufacturing Technology for SILL SIDE with Roll Forming Process)

  • 김동규;손성만;이규현;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Buckling analysis of thin-walled circular hollow section members with and without longitudinal stiffeners

  • Cuong, Bui H.
    • Structural Engineering and Mechanics
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    • 제81권2호
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    • pp.231-242
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    • 2022
  • Numerical solutions for the linear buckling behavior of thin-walled circular hollow section members (CHS) with and without longitudinal stiffeners are presented using the semi-analytical finite strip method (SAFSM) which is developed based on Marguerre's shallow shell theory and Kirchhoff's assumption. The formulation of 3-nodal line finite strip is presented. The CHS members subjected to uniform axial compression, uniform bending, and combination of compression and bending. The buckling behavior of CHS is investigated through buckling curves which relate buckling stresses to lengths of the member. Effects of longitudinal stiffeners are studied with the change of its dimensions, position, and number.

복층터널 중간슬래브 유지관리에 따른 응력분포 특성 분석 (Characteristics of Middle Slab Stresses in Double-Deck Tunnel During Maintenance)

  • 조영교;이영훈;박범근;김성민
    • 한국도로학회논문집
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    • 제19권6호
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    • pp.47-56
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    • 2017
  • PURPOSES : The purpose of this study is to investigate the stresses of the middle slab in a double-deck tunnel owing to the slab lift to replace the underlying elastic pads during maintenance work. METHODS : The middle slab was divided into three different sections: typical section, expansion joint section, and emergency passageway section. Finite element analysis models of these three sections of middle slab were developed, and the stress distribution and maximum stresses were obtained using the models when the middle slab was lifted to replace the underlying elastic pads. Various slab lifting methods were examined in this study such as one-, two-, and multiple-point lifts, distributed lifts, and one or both slab side edge lifts. RESULTS : When the slab side edge is lifted, the longitudinal stresses of the slab are almost the same as the principal stresses. This implies that the governing stresses are the longitudinal stresses. The maximum stresses with both-edge lifts are generally smaller than those with one-edge lifts at all three sections of middle slab. CONCLUSIONS : If the middle slab in a double-deck tunnel is lifted for maintenance, the slab should be lifted at multiple points along the longitudinal direction to reduce the tensile stresses.

원형제품의 압출가공시 제품의 굽힘현상에 관한 연구 (Study on the curving phenomenon of sylinderical product in extrusion process)

  • 최재찬;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.136-142
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    • 1995
  • The kinematically admissible velocity field is developed for the analysis of extruded products. The curving of product in extrusion is caused by the linearly distributed longitudinal velocity on the cross-section of the workpiece at the die exit. In the analysis, the longitudinal velocity in extrusion direction is divided into the uniform velocity and the deviated velocity. In order to satify the requirement of the kinematically admissible velocity field, the average value of the deviated velocity should be zero. At the same time, it should Iinearly change with the destance from the center of gravity of the cross-section of the workpiece. The results of the analysis show that the curvature of product incresses with increses in eccentricity of gravity center of the cross-section of workpiece at die entrance from that of the cross-sectio at the die exit.

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개단면리브를 갖는 강바닥판 교량의 국부거동 분석 및 피로균열 보강방안 (Local Behavior of Structural Details for Orthotropic Steel Deck Bridge with Longitudinal Rib of Open Section and Retrofitting Method of Fatigue Cracks)

  • 이성진;경갑수;이희현;전준창
    • 한국구조물진단유지관리공학회 논문집
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    • 제17권2호
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    • pp.33-44
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    • 2013
  • 강바닥판의 구조상세에 대하여 많은 연구가 이루어지고 있으나, 대부분의 연구가 표준형의 U-rib를 대상으로 실시되었을 뿐, 강바닥판 건설초기의 개단면리브형식에 대한 연구는 미진한 것으로 조사되었다. 본 연구에서는 공용연수 31년된 개단면세로리브형식의 강바닥판 교량의 피로균열 발생 원인을 조사하기 위하여 실교통류하에서의 계측 데이터를 통하여 대상구조상세의 거동 특성을 분석하였다. 또한 상세구조해석을 통하여 대상교량을 통과하는 대표트럭하중을 추정하고, 상세영향면해석을 이용하여 대상구조상세의 응력 및 변형특성을 분석하였다. 이들 분석에 기초하여 피로균열이 발생된 대상구조상세의 보강방안을 제시하고, 이에 대한 타당성을 검증하였다. 연구결과, 개단면리브에서의 피로균열의 발생원인은 개단면부에서의 전단변형에 의한 응력증가 및 차량의 이동에 따른 교번응력의 발생에 기인하는 것으로 조사되었으며, 국부구조상세에 대한 피로설계에서는 구조상세의 거동특성이 충분히 반영된 상세해석에 근거한 설계를 실시하는 것이 중요하다는 것을 알 수 있었다.

가변 롤 성형 공정시 길이방향 변형률에 근거한 제품 형상 설계 기술 개발 (Development of Profile Design Method Based on Longitudinal Strain for Flexible Roll Forming Process)

  • 주병돈;한상욱;신세계로;문영훈
    • 소성∙가공
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    • 제22권7호
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    • pp.401-406
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    • 2013
  • The use of roll-formed products increases every year due to its advantages, such as high production rates, reduced tooling cost and improved quality. However, till now, it is limited to part profiles with constant cross section. In recent years, the flexible roll forming process, which allows variable cross sections of profiles by adaptive roll stands, was developed. In this study, an attempt to optimize profile design for the flexible roll forming process was performed. An equation that predicts the longitudinal strain for part geometries with variable cross-sections was proposed. The relationship between geometrical parameters and the longitudinal strain was analyzed and investigations on the optimal profile design were performed. Experiments were conducted with a lab-scale roll forming machine to validate the proposed equation. The results show that the profile design method proposed in this study is feasible and parts with variable cross sections can be successfully fabricated with the flexible roll forming process.

롤 포밍용 차체 부품 공정 변수 영향도 해석 (Analysis of effects of the roll forming process parameters of side sill)

  • 김동규;손성만;이규현;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.310-313
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    • 2007
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal roll flower model and proper roll-pass sequence can be suggested by analyzing courcenter strain and longitudinal strain according to the roll-pass with FEM simulation. And also effects of the process parameters on the final shape formed by roll forming defects a evaluated.

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Fracture analysis of inhomogeneous arch with two longitudinal cracks under non-linear creep

  • Victor I. Rizov;Holm Altenbach
    • Advances in materials Research
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    • 제12권1호
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    • pp.15-29
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    • 2023
  • In this paper, fracture analysis of a continuously inhomogeneous arch structure with two longitudinal cracks is developed in terms of the time-dependent strain energy release rate. The arch under consideration exhibits non-linear creep behavior. The cross-section of the arch is a rectangle. The material is continuously inhomogeneous along the thickness of the cross-section. The arch is loaded by two bending moments applied at its end sections. The mechanical behavior of the material is described by using a non-linear stress-strain-time relationship. The two longitudinal cracks are located symmetrically with respect to the mid-span of the arch. Due to the symmetry, only half of the arch is considered. Time-dependent solutions to strain energy release rate are obtained by analyzing the balance of the energy. For verification, time-dependent solutions to the strain energy release rate are derived also by considering the time-dependent complementary strain energy. The evolution of the strain energy release rate with the time is analyzed. The effects of material inhomogeneity, locations of the two cracks along the thickness of the arch and the magnitude of the external loading on the time-dependent strain energy release rate are evaluated.

모형 덤프 연소기에서 혼합기 유입구 길이 변화에 따른 연소불안정 특성에 대한 실험적 연구 (An Experimental Study on Combustion Instability Characteristics of Various Fuel-Air Mixing Section Geometry in a Model Dump Shape Combustor)

  • 김민기;윤지수;황정재;윤영빈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.187-199
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    • 2011
  • 본 연구는 희박 예혼합 연소기에서 연소실과 연료-공기 혼합부의 공진모드의 관계가 연소불안정에 어떤 영향을 미치고 있는지에 대하여 실험적으로 확인한 연구이다. 다체널 동압측정을 통하여 각각 위치에서 동압의 모드와 각 센서들간의 phase를 분석하여 연소불안정의 원인을 규명할 수 있었다. 연소실의 길이와 혼합부의 길이를 음향학적 경계로 일치시켜 연소불안정 특성을 확인해 보았을 때 두가지 서로 다른 연소불안정 모드를 확인할 수 있었는데 저주파 연소불안정 특성은 화염의 열방출 섭동과 연소실의 공진모드에 기인하며, 고주파 영역대의 연소불안정 현상은 혼합부의 길이를 변경하였을 때 발생하는 또 다른 불안정 현상임을 실험적으로 확인할 수 있었다.

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플레이트 거더의 수평보강재 필요 강성에 관한 해석적 연구 (Numerical Study on Required Stiffness of Longitudinal Stiffener in Plate Girders)

  • 이건준;박용명;김병준;박찬희
    • 한국강구조학회 논문집
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    • 제28권1호
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    • pp.43-52
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    • 2016
  • 본 연구에서는 판 형상의 수평보강재가 한쪽에만 설치되는 통상적인 보강 웨브에서 수평보강재의 필요 강성에 대한 해석적 연구를 수행하였다. 실제 교량용 플레이트 거더는 대부분 비대칭 단면이지만 제작성을 감안하여 수평보강재를 통상 웨브 높이의 1/5인 0.2D 부근에 설치하고 있다. 이러한 점을 감안하여 보강재가 0.16D~0.24D 범위에 설치되는 조건에 대해 단면의 비대칭성과 웨브의 형상비를 고려하여 수평보강재의 강성비(${\gamma}^*$)에 따른 고유치 해석을 수행하고 좌굴강도를 평가하였다. 이로부터 AASHTO LRFD 기준의 좌굴강도를 만족하는 수평보강재의 필요 강성을 제안하였다.