• Title/Summary/Keyword: Long-term fatigue damage

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Damage Tolerance Assessment for Fatigue-Critical Locations of Wing Structure of Aged Aircraft (장기운영 항공기 주익 구조물 피로임계부위의 손상허용평가)

  • Chun, Young-Cheol;Kim, Won-Cheol;Jin, Ji-Won;Chung, Tae-Jin;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.129-136
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    • 2017
  • This study aims to assess the damage tolerance of the wing structure of aged aircraft with long-term service through the fatigue crack growth analysis and tests. For the fatigue-critical locations (FCL) W2 and W4 in the wing structure, the fatigue stress spectrum was derived based on a previous study. Thereafter, a crack propagation analysis for the FCLs was conducted using the commercial software $NASGRO^{TM}$. The algorithm for the fatigue stress spectrum was verified. Fatigue crack growth tests were then performed for two types of specimens: Type #1 was extracted from the wing structure of aged aircraft, and Type #2 was made of the same material as the wing structure. By comparing the experimental results of these specimens, we assessed the damage tolerance of the wing structure of aged aircraft with service time.

DEVELOPMENT OF GREEN'S FUNCTION APPROACH CONSIDERING TEMPERATURE-DEPENDENT MATERIAL PROPERTIES AND ITS APPLICATION

  • Ko, Han-Ok;Jhung, Myung Jo;Choi, Jae-Boong
    • Nuclear Engineering and Technology
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    • v.46 no.1
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    • pp.101-108
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    • 2014
  • About 40% of reactors in the world are being operated beyond design life or are approaching the end of their life cycle. During long-term operation, various degradation mechanisms occur. Fatigue caused by alternating operational stresses in terms of temperature or pressure change is an important damage mechanism in continued operation of nuclear power plants. To monitor the fatigue damage of components, Fatigue Monitoring System (FMS) has been installed. Most FMSs have used Green's Function Approach (GFA) to calculate the thermal stresses rapidly. However, if temperature-dependent material properties are used in a detailed FEM, there is a maximum peak stress discrepancy between a conventional GFA and a detailed FEM because constant material properties are used in a conventional method. Therefore, if a conventional method is used in the fatigue evaluation, thermal stresses for various operating cycles may be calculated incorrectly and it may lead to an unreliable estimation. So, in this paper, the modified GFA which can consider temperature-dependent material properties is proposed by using an artificial neural network and weight factor. To verify the proposed method, thermal stresses by the new method are compared with those by FEM. Finally, pros and cons of the new method as well as technical findings from the assessment are discussed.

Development of Wearable Body Weight Support System to Reduce Muscle Activity in Various Upright Tasks (다양한 직립 작업의 근육 활성도 경감을 위한 착용형 체중지지 시스템 개발)

  • Kim, Hwang-Guen;Pyo, Sang-Hun;Lee, Ho-Su;Yoon, Jung-Won
    • The Journal of Korea Robotics Society
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    • v.12 no.2
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    • pp.132-143
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    • 2017
  • While working in an industrial environment which requires extended periods of upright posture; workers tend to develop muscle fatigue due to the constant load on lower-limb muscles. In addition, when working while bending knees; muscle fatigue of lower back and hamstrings is increased due to the abnormal posture. This can lead to damage of muscles, induce musculoskeletal disorders, and reduce long-term working efficiency. Recent medical studies have shown that long-term working in an upright posture can induce musculoskeletal disorders such as foot fatigue, edema, pain and varicose veins. Likewise, medical and rehabilitation expenses have grown due to the increase in musculoskeletal conditions suffered by workers. For this problem, we aim to develop a device that can reduce the physical fatigue on the lower limbs by supporting the weight of workers during the extended periods of upright and bending postures in the industrial environments. In this paper, we have designed and manufactured a wearable weight support system; with a user intention algorithm that the users can maintain various postures. For validation of the developed system, we measured the muscle activity of the users wearing the system with EMG sensors.

Introduction of the Intelligent Health Surveillance System for Urban Transit Station (도시철도 정거장의 종합 건전성 감시시스템 개발방향)

  • Shin, Jeong-Ryol;Ahn, Tae-Ki;Park, Kee-Jun;Kim, Jin-Ho;Lee, Woo-Dong
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1248-1253
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    • 2007
  • Urban transit or subway stations generally service for a long period of several decades. And, the urban transit or subway is public transportation which lots of people takes every day. During the service time, they are inevitably damaged from environmental corrosion, material aging, fatigue, and the coupling effects with long-term loads and extreme loads. The included damage accumulates and performance degenerates due to the above factors. They would inevitably reduce the resisting capacity of station against the disaster; even they result in collapse with the structural failure under extreme loads. And, if disaster such as earthquake, fire, etc. happens, it causes huge property damage and threatens the human lives. Because of these above reasons, the intelligent health surveillance system should be researched and developed for ensuring the safety of station. In this paper, the research plans of the intelligent health surveillance system of urban transit station are presented. And also, the development or establishment directions of this system are suggested.

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A Preliminary Study on the Ice-induced Fatigue in Ice-going Ships (빙 해역 운항선박의 빙 유기 피로문제에 대한 기초연구)

  • Hwang, Mi-Ran;Kwon, Yong-Hyun;Lee, Tak-Kee
    • Journal of Ocean Engineering and Technology
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    • v.30 no.4
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    • pp.303-309
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    • 2016
  • As commercialization of the Arctic sea route and resource developments are regularized, demands for ice-breaking tankers, LNG carriers, and offshore plants are expected to increase. In addition, the existing ice-breaking cargo ships navigating in the ice-covered waters are worn out. Hence, the construction of new ships is likely to be undertaken for both current and long-term applications. The design of ships navigating in ice-covered waters demands conservative methods and strict development standards owing to the extreme cold and collision tendencies with ice floes and/or icebergs. ISO 19906 recently stated that a fatigue limit should be defined when designing Arctic offshore structures such that the ice-induced fatigue becomes one of the important design drivers. Thus, establishing systematic measures to mitigate ice-induced fatigue problems in ice-breaking ships are important from the viewpoint of having a competitive advantage. In this paper, the issues relating to ice-induced fatigue problems, based on data and published literature, are examined to describe the criticality of ice-induced fatigue. Potential fatigue damage possibilities are investigated using data measured in the Arctic Ocean (2013) and using the Korean icebreaker, ARAON.

A Study on the Degradation Evaluation of X20CrMoV12.1 Steel (X20CrMoV12.1강의 열화평가에 관한 연구)

  • Lee, S.H.;Kim, T.H.
    • Journal of Power System Engineering
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    • v.16 no.1
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    • pp.58-64
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    • 2012
  • Power plant boiler is one of the most important utilities providing steam to turbine in thermal power plant. It is composed of thousands of boiler tubes for high efficient heat transfer. Boiler tube material is used in such high temperature and pressure as $540^{\circ}C$, $170kg/mm^2$. The boiler tube material is needed to resist corrosion damage, creep damage and fatigue damage. 2.25%Cr-1Mo steel is used for conventional boiler tubes. In these days steam temperature and pressure of the power plant became higher for high plant efficiency. So, the material property of boiler tube must be upgraded to meet the plant property. Several boiler tube material was developed to meet such condition. X20CrMoV12.1 steel is also developed in early 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensitic structure, which is difficult to evaluate the material degradation. Boiler tube material at severe condition was tested to evaluate long term and short term degradation and creep. Through long term and high temperature degradation test, lath structure was decreased and recrystallization has been proceeded by sub-crystal. And in this research the effect of temperature and stress on boiler tube characteristic,for example, deformation by creep was changed rapidly at relatively high temperature and stress because creep was affected easily by temperature and stress.

Reliability of Metal Electrode for Flexible Electronics (유연성 소자용 금속 전극의 신뢰성 연구 동향)

  • Kim, Byoung-Joon
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.1-6
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    • 2013
  • Recently, various types of flexible devices such as flexible displays, batteries, e-skins and solar cell panels have been reported. Most of the researches focus on the development of high performance flexible device. However, to realize these flexible devices, the long-term reliability should be guaranteed during the repeated deformations of flexible devices because the direct mechanical stress would be applied on the electronic devices unlike the rigid Si-based devices. Among various materials consisting electronics devices, metal electrode is one of the weakest parts against mechanical deformation because the mechanical and electrical properties of metal films degrade gradually due to fatigue damage during repeated deformations. This article reviews the researches of fatigue behavior of thin metal film, and introduces the methods to enhance the reliability of metal electrode for flexible device.

Semantic crack-image identification framework for steel structures using atrous convolution-based Deeplabv3+ Network

  • Ta, Quoc-Bao;Dang, Ngoc-Loi;Kim, Yoon-Chul;Kam, Hyeon-Dong;Kim, Jeong-Tae
    • Smart Structures and Systems
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    • v.30 no.1
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    • pp.17-34
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    • 2022
  • For steel structures, fatigue cracks are critical damage induced by long-term cycle loading and distortion effects. Vision-based crack detection can be a solution to ensure structural integrity and performance by continuous monitoring and non-destructive assessment. A critical issue is to distinguish cracks from other features in captured images which possibly consist of complex backgrounds such as handwritings and marks, which were made to record crack patterns and lengths during periodic visual inspections. This study presents a parametric study on image-based crack identification for orthotropic steel bridge decks using captured images with complicated backgrounds. Firstly, a framework for vision-based crack segmentation using the atrous convolution-based Deeplapv3+ network (ACDN) is designed. Secondly, features on crack images are labeled to build three databanks by consideration of objects in the backgrounds. Thirdly, evaluation metrics computed from the trained ACDN models are utilized to evaluate the effects of obstacles on crack detection results. Finally, various training parameters, including image sizes, hyper-parameters, and the number of training images, are optimized for the ACDN model of crack detection. The result demonstrated that fatigue cracks could be identified by the trained ACDN models, and the accuracy of the crack-detection result was improved by optimizing the training parameters. It enables the applicability of the vision-based technique for early detecting tiny fatigue cracks in steel structures.

Fatigue Damage Detection and Vibration Sensing Using Intensity-Based Optical Fiber Sensors (광강도형 광섬유센서를 이용한 피로손상 및 진동감지)

  • 양유창;전호찬;한경섭
    • Composites Research
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    • v.13 no.1
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    • pp.89-97
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    • 2000
  • Fatigue damage detection and vibration sensing for a laminated composites and impact location detection for a steel beam have been carried out using optical fiber sensor. Intensity based optical fiber sensor is constructed by placing two cleaved fiber end in a hollow glass tube, and multiple reflection within the cavity is considered. Fatigue signals are measured by embedded optical fiber, surface mounted optical fiber sensor and strain gage simultaneously. For vibration sensing, optical fiber sensor is mounted on the carbon fiber composite beam and its response to free vibration and forced vibration is investigated. In impact location detection, two optical fiber sensors are used and the information obtained from two sensors is arrival time delay of vibration caused by impact. Impact location can be calculated from this time delay. The obtained results show that the intensity based optical fiber sensor provide reliable data during long-term fatigue loading, unlike strain gage which deteriorate during the early part of the fatigue test. Optical fiber sensor signals coincide with gap sensor in vibration sensing. The precise locations of impact can be detected within 4.1% error limit.

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Introduction of the Structural Health Monitoring System with Fiber Optic Sensor & USN for Subway Station (광섬유센서 및 USN 기술의 지하역사 구조건전성 감시시스템 적용방안 연구)

  • Shin, Jeong-Ryol;Ahn, Tae-Ki;Lee, Woo-Dong;Han, Seok-Yoon
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.224-231
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    • 2008
  • A subway or an underground railway is one of the representative public transportations which lots of people take everyday. Then, subway station, which is also one of the very important public civil infrastructures, generally services for a long period of time. During the service time of stations, they are easily damaged from environmental corrosion, material aging, fatigue, and the coupling effects with long-term loads and extreme loads. Recently, civil construction work on the places near station often creates lots of damages to the station. As these damages accumulate, the performance of station degenerates due to the above factors. They would inevitably reduce the resisting capacity of station against the disaster; even they bring into the collapse of stations with the structural failure under long-term loads and extreme loads. And, if disaster such as earthquake, fire, etc. happens, it causes huge property damage and threatens the human lives. Because of these above reasons, the structural health monitoring system need to be developed for ensuring the safety of station. In this paper, the development directions of the structural health monitoring system with fiber optic sensor and USN for subway station are briefly described.

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