• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.2
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• pp.393-398
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• 1990

A method is proposed which can be used to obtain the fibesr content distribution of compression molded long fiber-reinforced thermoplastic sheet for nonisothermal state. The fiber is modelled to be a sphere. Once the one-dimensional unsteady state heat conduction equation in solved, the mean temperature in defined across the thickness direction. The viscosity of matrix is determined with the mean temperature. Using the obtained viscosity, two-dimensional sheet0like part compression molding is simulated with the finite element method. Comparison with experiments shows that the method accurately predicts the distribution.

• Composites Research
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• v.33 no.6
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• pp.383-389
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• 2020

Thermoplastic composite is introduced to design an automotive door impact beam, and the manufacturing process is demonstrated. The safety regulation for vehicles has been steadily tightened, and weight-reduction has become a mandatory factor in the automotive industry. Hence, both high-performance and lightweight are demanded for automotive components. The aim of the present study is to develop an automotive door impact beam using fiber-reinforced thermoplastic composites to reduce the weight of the impact beam while increasing its mechanical performance. A new production method which combines continuous fiber-reinforced composite and LFT(Long Fiber-reinforced Thermoplastic) is implemented by using insert injection molding process. The mechanical performance of the composite impact beam was evaluated using 3-point bending tests. Thermoplastic composite will expand its application range to various automotive components due to its light-weight design capability and high productivity.

• Composites Research
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• v.30 no.6
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• pp.399-405
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• 2017

We manufactured the long fiber-reinforced thermoplastic prototype of under cover using in-line compounding technology, and investigated the formability, mechanical properties and durability of the prototype of under cover. We manufactured the injection mold for the prototype through injection molding analysis and consideration of weight reduction. We investigated the formability of the prototype by evaluating the residual length and dispersion of fiber, and also tested the mechanical properties such as flexural strength, stiffness and impact strength. We investigated the durability of the prototype by the Key-Life Test(KLT) method which is generally used for the automotive interior parts.

• Journal of Advanced Marine Engineering and Technology
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• v.18 no.3
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• pp.63-67
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• 1994

A main property for fiber reinforced thermoplastic composite material in compression molding is the flow of fibers. This flow is so effective a long direction of acting force that this study examined for the inclined angel of 30$^{\circ}$, 45$^{\circ}$ and 6$^{\circ}$. Below the near softing temperature of plastic, the fiber has been fractured at a point so that the fiber strength is smaller then the local hydrostatic stress in the mold. It has been found that the position of fracture is changing accrding to the incling angle. In case of the above softing temperature, the larger the inclined is, the farther the flow of fiber move. Also the plastic flow has been progresed with the cicular are type.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.5
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• pp.25-30
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• 2017

Carbon-fiber-reinforced plastic (CFRP) composite materials have been widely used in various industrial fields because the design variables can be adjusted according to the application of the required structure. Thermosetting and thermoplastic resins are used as the base materials of CFRP composites for the lightweight construction of automotive components. Thermoplastics have several advantages such as no curing and recyclability compared to thermosetting resin. In this study, CFRP composites were made using the Long-Fiber Thermoplastic-Direct (LFT-D) process. The LFT-D process includes an in-line production system that directly impregnates a thermoplastic resin, extrudes the composite material, and molds it. This process increases the strength and decreases the molding time. The tensile strength characteristics on the mechanical properties of CFRP were analyzed according to the parameters of LFT-D based on thermoplastics. To analyze the properties of CFRP, the specimens were prepared based on the tensile test standard ASTM 3039 of composite materials.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.5
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• pp.80-85
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• 2016

Carbon fiber-reinforced composite materials have been widely used in various industrial fields, but there are limits to increasing their strength and stiffness, because of the short-length fibers that are impregnated in them. In this study, a lab-scale small extruder system was developed with the capability to perform the carbon fiber impregnation and extrusion process in order to evaluate the properties of long-length carbon fiber reinforced thermoplastic composite materials molded by the LFT-D method. Specimens were made with the small extruder to press-mold long-length carbon fiber composite materials and evaluate their material properties. As a result, it was found that the carbon fiber length, press load and carbon fiber contents have a considerable influence on the strength and stiffness. Additional studies on such factors as the mixing screw design and coating of the carbon fiber are needed in order to improve the mechanical properties of carbon fiber composite materials.

• Polymer(Korea)
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• v.25 no.1
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• pp.122-132
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• 2001

Thermoplastic film infusion process was investigated by using a rubber tool, which intrinsically contains a thermally-expandable characteristic and effectively compensates for the pressure loss caused by thermoplastic polymer infusion. Increasing temperature up to the melting temperature of matrix, the polymer melt subsequently infused into the dry fabric, but the pressure was successfully sustained by the rubber tool. Even with the decreased resin volume, the rubber tool produced sufficiently high elastic force for continuous resin infusion. Combining D'Arcy's law with the compressibility of rubber tool and elastic fiber bed, a film infusion model was developed to predict the resin infusion rate and pressure change as a function of time. In addition, the film infusion process without the rubber tool was viewed and analyzed by a compression process of the elastic fiber bed and viscous resin melt. The compressibility of fiber bed was experimentally measured and the multiple-step resin infusion was well described by the developed model equations.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.261-264
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• 2000

The objective of this work was to characterize mechanical properties of thermoplastic composites for various forming condition in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in the work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted to make the test specimen. Dimensional stability was measured on each forming condition with the spring-forward angle. Tensile test was conducted to characterize mechanical properties of formed parts in various forming conditions.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.3
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• pp.834-842
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• 1991

본 연구에서는 화상처리에 이용되는 차분오퍼레이터중 Sobel오퍼레이터를 이 용하여 성형품의 윤랑선유추출을 하여, 섬유배향각분포를 구하고, Prewitt 오퍼레이터 의 경우와 비교한다. 또 프레스성형시 발생하는 장섬유의 2차원배향상태를 파악하기 위하여 섬유배향함수에 미치는 명종 성형조건의 영향에 대한 결과를 보고한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.9
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• pp.1416-1422
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• 2001

The objective of this work was to characterize mechanical properties of thermoplastic composites with various forming conditions in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in this work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted at various mold temperatures and charge sizes. The temperatures on the mold surface and at the material in the mid-plain were monitored during the molding. Differential Scanning Calorimeter was used to measure crystallinity at both in-side and out-side of the sheet material. Crystallinity at each temperature was also measured by X-ray diffractometer. Dimensional stability was studied at various conditions with the spring forward angle. Among the processing parameters, the crystallization time at the temperature above 130$^{\circ}C$, was found to be the most effective. Spring-forward angle was reduced and the tensile modulus was increased as the mold temperature increased.