• 제목/요약/키워드: Local wall thinning

검색결과 81건 처리시간 0.027초

반복굽힘 조건에서 감육 곡관의 피로손상 거동 (Fatigue Failure Behavior of Pipe Bends with Local Wall-Thinning Under Cyclic Bending Condition)

  • 윤민수;김진원;김종성
    • 대한기계학회논문집A
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    • 제36권10호
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    • pp.1227-1234
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    • 2012
  • 본 연구에서는 감육결함이 가공된 실배관 곡관 시편을 대상으로 10 MPa의 내압과 반복 굽힘하중 조건에서 피로 시험을 수행하였다. 시험에는 감육결함이 곡관의 외호부와 내호부에 존재하는 경우를 고려하였으며, 반복 하중으로는 완전 역방향의 변위제어 형태로 작용되는 In-plane 상의 굽힘하중이 고려되었다. 실험 결과, 감육결함이 곡관의 외호부에 존재하는 경우에는 결함부가 아닌 곡관의 측면에서 축방향 균열이 생성되었다. 또한, ASME Sec.III의 설계 피로곡선에서 예측된 건전 곡관의 피로수명보다 긴 피로수명을 보였으며, 피로수명이 결함 길이에 크게 영향을 받지 않았다. 반면, 결함이 내호부에 존재하는 곡관은 내호부에서 원주방향 균열이 발생하였으며, 피로수명은 ASME Sec.III의 설계 피로곡선에서 예측한 건전 곡관의 피로수명보다 짧은 값을 보였다. 또한, 내호부 감육 곡관의 피로수명은 결함 길이가 감소함에 따라 뚜렷이 감소하였다.

Review paper: Application of the Pulsed Eddy Current Technique to Inspect Pipelines of Nuclear Plants

  • Park, D.G.;Angani, C.S.;Kishore, M.B.;Vertesy, G.;Lee, D.H.
    • Journal of Magnetics
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    • 제18권3호
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    • pp.342-347
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    • 2013
  • Local wall thinning in pipelines affects the structural integrity of industries, such as nuclear power plants (NPPs). In the present study, a development of pulsed eddy current (PEC) technology that detects the wall thinning of pipelines covered with insulation is reviewed. The methods and experimental results, which have two kinds of probe with a single and double core, were compared. For this purpose, the single and double core probes having one and two excitation coils have been devised, and the differential probe with two Hall sensors has been fabricated to measure the wall thinning in insulated pipelines. The test sample is a stainless steel having different thickness, laminated by plastic insulation to simulate the pipelines in NPPs. The excitation coils in the probe is driven by a rectangular current pulse, the difference of two Hall sensors has been measured as a resultant PEC signal. The peak value of the detected signal is used to describe the wall thinning. The double core probe has better performance to detect the wall thinning covered with insulation; the single core probe can detect the wall thinning up to an insulation thickness of 18 mm, whereas the double probe can detect up to 25 mm. The results show that the double core PEC probe has the potential to detect the wall thinning in an insulated pipeline of the NPPs.

The Effects of Lift-Off from Wall Thinning Signal in Pulsed Eddy Current Testing

  • Park, Duck-Gun;Angani, C.S.;Kishore, M.B.;Kim, C.G.;Lee, D.H.
    • Journal of Magnetics
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    • 제17권4호
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    • pp.298-301
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    • 2012
  • In order to know the effect of surface irregularity in the detection of local wall thinning of pipeline using pulsed eddy current (PEC), the lift-off effects on PEC signal have been investigated. Three kinds of parameters in the PEC signal, which is "peak amplitude", "time to peak amplitude" and "time to zero crossing" are analyzed to separate the lift-off effects in the PEC signal. The distance from sensor to the bottom of sample which is the total thickness of combined insulator and sample is kept constant. The magnitude of the differential peak amplitude is increased with increasing sample thickness, the time to peak amplitude is increased with increasing the sample thickness. To determine the effect of lift-off, a number of balanced transient responses combining wall thinning locations and lift-off distances were plotted.

감육배관의 유한요소해석에 의한 변형 및 강도 평가 (Evaluation of Deformation and Strength of Wall Thinne Pipes by Finite Element Analysis)

  • 남기우;안석환;이수식;김진욱;윤자문
    • 한국해양공학회지
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    • 제19권5호
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    • pp.65-70
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    • 2005
  • Fracture behavior and pipe strength are very important to the integrity of energy plants, ocean structures, and so forth. The pipes of energy plants and ocean structures are subject to local wall thinning, resulting from severe erosion-corrosion damage. Recently, the effects of local wall thinning on fracture strength and fracture behavior of piping systems have been the focus of many studies. In this paper, the elasto-plastic analysis is performed by FE code ANSYS on straight pipes with wall thinning. We evaluated the failure mode, fracture strength and fracture behavior, using FE analysis. Also, the effect of the axial strain on deformations and failure modes was estimated by FE analysis.

두께 감소된 배관 엘보우의 파손 모드에 대한 연구 (A Study on Failure Mode of Pipe Elbows with Wall Thinning)

  • 신규인;윤기봉
    • 한국가스학회지
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    • 제12권2호
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    • pp.57-62
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    • 2008
  • 배관 엘보우의 내호면(intrados)의 과 내부에 국부적으로 두께 감육이 발생한 경우, 내압과 엘보우를 닫는 방향으로의 굽힘하중을 부가하여 파손 모드를 연구하였다. 탄소성해석 시 반력-변위 곡선이 세 그룹으로 나뉘므로 각 그룹의 한 경우씩을 해석하여 소성붕괴에 의한 파손모드의 차이를 확인하였다. 이를 위해 주요 부위에서 하중-국부적응력 곡선이 어떻게 변화하는지 결정하여, 이로부터 관찰된 파손모드와 비교하여 설명하였다. 감육폭이 $90^{\circ}$인 경우 배관은 엘보우 측면부터 소성붕괴가 시작되었으며, $360^{\circ}$인 경우 내호면으로부터 소성변형이 시작되어 서로 다른 파손모드를 보여주었다. 배관의 감육측정에 의한 건전성 평가 시 이와 같은 파손 모드의 차이점을 고려하여 평가를 실시하여야 한다.

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감육배관의 건전성평가 및 정비 관련 기술기준 고찰 (Review on the Integrity Evaluation and Maintenance of Wall-Thinned Pipe)

  • 이성호;이요섭;김홍덕;이경수;황경모
    • 한국압력기기공학회 논문집
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    • 제11권2호
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    • pp.51-60
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    • 2015
  • Local wall thinning and integrity degradation caused by several mechanisms, such as flow accelerated corrosion, cavitation, flashing and/or liquid droplet impingement, is a main concern in secondary steam cycle piping system of nuclear power plants in terms of safety and operability. Thinned pipe management program (TPMP) has being developed and optimized to reduce the possibility of unplanned shutdown and/or power reduction due to pipe failure caused by wall thinning. In this paper, newest technologies, standards and regulations related to the integrity assessment, repair and replacement of thinned pipe component are reviewed. And technical improvement items in TPMP to secure the reliability and effectiveness are also presented.

증기발생기 전열관 감육부의 강도 및 손상평가 (Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning)

  • 성기용;안석환;윤자문;남기우
    • 한국해양공학회지
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    • 제21권2호
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

Dual Core Differential Pulsed Eddy Current Probe to Detect the Wall Thickness Variation in an Insulated Stainless Steel Pipe

  • Angani, C.S.;Park, D.G.;Kim, C.G.;Kollu, P.;Cheong, Y.M.
    • Journal of Magnetics
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    • 제15권4호
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    • pp.204-208
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    • 2010
  • Local wall thinning in pipelines affects the structural integrity of industries like nuclear power plants (NPPs). In the present study, a pulsed eddy current (PEC) differential probe with two excitation coils and two Hall-sensors was fabricated to measure the wall thinning in insulated pipelines. A stainless steel test sample was prepared with a thickness that varied from 1 mm to 5 mm and was laminated by plastic insulation to simulate the pipelines in NPPs. The excitation coils in the probe were driven by a rectangular current pulse, the difference of signals from two Hall-sensors was measured as the resultant PEC signal. The peak value of the detected signal is used to describe the wall thinning. The peak value increased as the thickness of the test sample increased. The results were measured at different insulation thicknesses on the sample. Results show that the differential PEC probe has the potential to detect wall thinning in an insulated NPP pipelines.