• Title/Summary/Keyword: Load Stress Testing

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Specimen Thickness and Crack Depth Effects on J Testing and Crack Tip Constraint for Non-standard Specimen (시편두께 및 균열깊이 영향을 고려한 비표준시편의 J 시험법 및 구속효과의 정량화)

  • Kim, Jin-Su;Cho, Soo-Man;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1531-1538
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    • 2003
  • This paper compiles solutions of plastic $\eta$ factors and crack tip stress triaxialites for standard and nonstandard fracture toughness testing specimens, via detailed three-dimensional (3-D) finite element (FE) analyses. Fracture toughness testing specimens include a middle cracked tension (M(T)) specimen, SE(B), single-edge cracked bar in tension (SE(T)) and C(T) specimen. The ligament-to-thickness ratio of the specimen is systematically varied. It is found that the use of the CMOD overall provides more robust experimental J estimation than that of the LLD, for all cases considered in the present work. Moreover, the J estimation based on the load-CMOD record is shown to be insensitive to the specimen thickness, and thus can be used for testing specimen with any thickness. The effects of in-plane and out-of-plane constraint on the crack tip stress triaxiality are also quantified, so that when experimental J value is estimated according to the procedure recommended in this paper, the corresponding crack tip stress triaxiality can be estimated. Moreover, it is found that the out-of-plane constraint effect is related to the in-plane constraint effect.

Stress Analysis on Composite Cylindrical Shells with a Reinforced Cutout Subjected to Axial Load (보강 개구부가 있는 복합재료 원통셸의 축방향 하중에 따른 응력해석)

  • 이영신;류충현;김영완
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.211-214
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    • 1999
  • The stress distribution around the cutout of composite cylindrical shells with a circular or elliptical reinforced cutout subjected to axial compression or tension is studied by asymptotic method. Analytical solutions used a Donnell type orthotropic shell theory are presented by the defined stress concentration factor and are compared to experimental results. The experiment used the universal testing machine (UTM), strain gage and fixtures designed/manufactured for axial tension test of a cylindrical shell is carried and the composite material used in the experiment is plain weave glass fiber reinforced plastic (GFRP).

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Analytical and Field Investigation of Bridge Stress Distribution under Proof Load (기지하중을 받는 교량구조물의 현장 계측 및 해석에 따른 응력분포 연구)

  • Eom, Jun-Sik;Lho, Byeong-Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.139-146
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    • 2003
  • The objective of the presented study is to develop an efficient procedure of proof load testing for existing bridges. By analytical methods, some of these bridges are not adequate to carry normal highway traffic. However, the actual load carrying capacity is often much higher than what can be determined by conventional analysis. Proof load testing can reveal the hidden strength reserve and thus verify the adequacy of the tested bridge. Proof load level required for meaningful tests should be sufficiently higher than legal load. In the state of Michigan, the legal 11-axle truck can weigh up to 685 kN. In this study, a combination of two military tanks and two Michigan 11-axle trucks was used. The proof loads were gradually increased to ensure the safety of the test. After each move, measurements were taken. For the considered bridge, stress levels were rather low compared to pre-test analysis results. This is due to incorrect material strength, structural contribution of nonstructural components such as parapets and railings, and partially fixed supports.

A Study on Parameters Measured during Small Punch Creep Testing (소형펀치 크리프 시험중 측정하는 변수에 대한 연구)

  • Park, Tae-Gyu;Sim, Sang-Hun;Yun, Gi-Bong;Jang, Chang-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.171-178
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    • 2002
  • An effect is made in this study to deepen understanding of small punch(SP) creep testing which has been a round for about 10 years as a substitute for the conventional uniaxial creep testing. Even though considerable numbers of SP creep test program have been performed, most of the tests were aimed at measuring creep rupture lives only. Very flew studies showed interest on the meaning of what we were really measuring during the SP creep tests. In this paper meanings of the parameters measured during the SP creep testing, such as punch load and punch displacement rate are investigated using finite element analysis. It was shown that the measured parameters must represent the stress and strain rates of the material at the annular region located at about 0.65 mm from the center of the SP specimen. The material in this location would go through constant maximum stress and strain rate during the testing. Experimental verification is also discussed.

Generation of Pseudo-Random Load Waves and Preliminary Study on Surface Fatigue Crack Growth under Random Loading (유사랜덤하중파형 작성과 이를 이용한 랜덤하중하의 표면피로 균열진전에 관한 기초적 검토)

  • 송지호;김종한;김정엽
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.125-134
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    • 1989
  • Pseudo-random load waves for fatigue testing were generated by personal computer simulation and preliminary study was performed on the growth behavior of surface fatigue crack under random ladings. The closure behavior and growth rates of surface fatigue crack were significantly influenced by the characteristics of random waves. It was also found that the growth rates of surface fatigue crack under random loadings could not be always described by the effective stress intensity factor based on the concept of crack closure.

A Study on Safety Evaluation Methods for Electric Multiple Units (도시철도차량의 안전진단평가 기법에 관한 연구)

  • Chung J.D.;Han S.Y;Park K.J.;Park O.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.374-377
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    • 2005
  • Automobile is in charge of most transportation system in modern urban city. However, in fact, cause of problem of road state, environment, and the other reasons, urban transit system is using as Mass Transit nowadays. Nevertheless Urban transit system is considering many kind of safety fact of that system which is increasing continuously nowadays, it occurs various train accident. This paper describes 3D Dimensional Measurement(EDM testing) and tensile testing results of carbody structure for crashed EMU(Electric Multiple Units). Tensile tests were performed on two different types of specimens in order to evaluate the strength changes before and after damages, obtained from plastic deformed area and nondeformed region of the crashed EMU. And Structural analysis of EMU was performed for the criteria of safety assessment. Structural analysis using commercial I-DEAS software provided important information on the stress distribution and load transfer mechanisms as well as the amount of damages during rolling stock crash. The testing results have been used to provide the critical information for the criteria of safety diagnosis.

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Endurance Evaluation and Fatigue Property fo Axle Housing (Axle Housing의 내구성 판단과 피로특성)

  • Byeon, Hui-Mun;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.13
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    • pp.3-13
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    • 1984
  • Fatigue failure of axle housing could cause many injuries and much financial loss. This challenges the engineer to improve design decisions involving fatigue. Endurance evaluation of axle housing is great interest to auto-mobile manufacturers for the sake of safety and reliability. Axle housing is subjected to gross vehicle weight(G.V.W)as mean load and alternating load. Theoretical design diagram involving mean and alternating stresses is used for the evaluation of axle housing fatigue endurance with the equivalent stress of fatigue critical area on the axle housing. Four point bending fatigue tests on axle housing with constant amplitude loading at approximately R=0 were performed with 50 ton servohydraulic strucural fatigue testing machine developed at KIMM. Specimens were made with the same material STKM 13B as the axle housing and tested to obtain S_N data. Five specimens of STKM 13B were tested at 253.61 MPa and weibull distribution was obtained at the same stress level. Material data and structural data were compares and fatigue stress property factor and fatigue life property factor were obtained.

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Fast analytical estimation of the influence zone depth, its numerical verification and FEM accuracy testing

  • Kuklik, Pavel;Broucek, Miroslav;Kopackova, Marie
    • Structural Engineering and Mechanics
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    • v.33 no.5
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    • pp.635-647
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    • 2009
  • For the calculation of foundation settlement it is recommended to take into account so called influence zone inside the subsoil bellow the foundation structure. Influence zone inside the subsoil is the region where the load has a substantial influence on the deformation of the soil skeleton. The soil skeleton is pre-consolidated or over consolidated due to the original geostatic stress state. An excavation changes the original geostatic stress state and it creates the space for the load transferred from upper structure. The theory of elastic layer in Westergard manner is selected for the vertical stress calculation. The depth of influence zone is calculated from the equality of the original geostatic stress and the new geostatic stress due to excavation combined with the vertical stress from the upper structure. Two close formulas are presented for the influence zone calculation. Using ADINA code we carried out several numerical examples to verify the proposed analytical formulas and to enhance their use in civil engineering practice. Otherwise, the FEM code accuracy can be control.

Failure Analysis of Circulating Water Pump Shaft in Power Plant (발전 계획에서 순환 물 펌프 고장 분석)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.1
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

High Speed Tensile Tests of Steel Sheets for an Auto-body at the Intermediate Strain Rate (중변형률 속도에서의 차체용 강판의 고속 인장실험)

  • Lim, Ji-Ho;Kim, Seok-Bong;Kim, Jin-Sung;Huh, Hoon;Lim, Jong-Dae;Park, Sung-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.127-134
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    • 2005
  • This paper introduces a newly developed high speed material testing apparatus for tensile tests at the strain rate up to 500/sec. The tensile properties of sheet metals are indispensable for the accurate crashworthiness analysis of auto-bodies since the local strain rate reaches to 500/sec in the car crash. An appropriate experimental method has to be developed to acquire the tensile properties at the intermediate strain rate ranged from 0.003/sec to 200/sec. Tensile tests of various different steel sheets for an auto-body were perform ed to obtain the dynamic properties with respect to the strain rate. The dimensions of specimens that can provide the reasonable results were determined by the finite element analysis. A special jig fixture of a load cell is designed to reduce the load ringing phenomenon induced by unstable stress propagation at the high strain rate. Stress-strain curves were acquired for each steel sheet from the dynamic tensile test and utilized to obtain the relationship of the stress to the strain rate.