• Title/Summary/Keyword: Load Optimization

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Optimization cutting speed in high speed ball end milling (고속 볼 엔드밀 가공에서 절삭속도 최적화)

  • 김경균;강명창;정융호;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.895-898
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    • 2001
  • This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.

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Structural Optimization of a Thick-Walled Composite Multi-Cell Wing Box Using an Approximation Method

  • Kim, San-Hui;Kim, Pyung-Hwa;Kim, Myung-Jun;Park, Jung-sun
    • Journal of Aerospace System Engineering
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    • v.15 no.2
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    • pp.1-9
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    • 2021
  • In this paper, a thickness compensation function is introduced to consider the shear deformation and warping effect resulting from increased thickness in the composite multi-cell wing box. The thickness compensation function is used to perform the structure optimization of the multi-cell. It is determined by minimizing the error of an analytical formula using solid mechanics and the Ritz method. It is used to define a structural performance prediction expression due to the increase in thickness. The parameter is defined by the number of spars and analyzed by the critical buckling load and the limited failure index as a response. Constraints in structural optimization are composed of displacements, torsional angles, the critical buckling load, and the failure index. The objective function is the mass, and its optimization is performed using a genetic algorithm.

Stiffness of hybrid systems with and without pre-stressing

  • Miljanovic, Sladana;Zlatar, Muhamed
    • Coupled systems mechanics
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    • v.9 no.2
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    • pp.147-161
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    • 2020
  • Constructive merging of "basic" systems of different behavior creates hybrid systems. In doing so, the structural elements are grouped according to the behavior in carrying the load into a geometric order that provides sufficient load and structure functionality and optimization of the material consumption. Applicable in all materializations and logical geometric forms is a transparent system suitable for the optimization of load-bearing structures. Research by individual authors gave insight into suitable system constellations from the aspect of load capacity and the approximatemethod of estimating the participation of partialstiffnesswithin the rigidity ofthe hybrid system. The obtained terms will continue to be the basisfor our own research of the influence of variable parameters on the behavior of hybrid systemsformed of glued laminated girder and cable of different geometric shapes. Previous research has shown that by applying the strut-type hybrid systems can increase the load capacity and reduce the deformability ofthe free girder.The implemented parametric analysis pointsto the basic parameterin the behavior of these systems-the rigidity ofindividual elements and the overallstiffnessofthe system.The basic idea ofpre-stressing is that, in the load system or individual load-bearing element, prior to application of the exploitation load, artificially challenge the forcesthatshould optimize the finalsystembehaviorin the overall load. Pre-stressing is possible only if the supporting system orsystem's element possesssufficientstrength orstiffness, orreaction to the imposed forces of pre-stressing. In this paper will be presented own research of the relationship of partial stiffness of strut-type hybrid systemsofdifferentgeometric forms.Conducted parametric analysisofhybridsystemswithandwithoutpre-stressing, and on the example of the glulam-steel strut-type hybrid system under realistic conditions of change in the moisture content ofthe wooden girder,resulted in accurate expressions and diagramssuitable for application in practice.

Crack Stability Evaluation of Nuclear Main Stream Pipe Considering Load Reduction Effect (하중감소효과를 고려한 원자력 주증기 배관의 균열 안정성 평가)

  • Koh, Bong-Hwan;Kim, Yeong-Jin;Seok, Chang-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1843-1853
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    • 1996
  • The objective of this paper is to evaluate the crack stability of the nuclear main stresm pipes, considering the load reduction effect due to the presence of circumferential throuth-wall crack. Also, the optimization techniques are adoped tosimulate the crack effect on the elbow component of the piuping system. By using a general beam elemetn which contains a discontinuous cross-section, the piping analysis is accomplished to acquire the reduced load. Considering this reduced load, it is feasible for the LBB application in nuclear main stresm pipe. Also, by combining an optimization program and a genaral finite element analysis program, the appropriate dimensions of the simplified beam elemtn which represents the effect of crack in elbow could be successfully determined.

Structural analysis and optimization of large cooling tower subjected to wind loads based on the iteration of pressure

  • Li, Gang;Cao, Wen-Bin
    • Structural Engineering and Mechanics
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    • v.46 no.5
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    • pp.735-753
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    • 2013
  • The wind load is always the dominant load of cooling tower due to its large size, complex geometry and thin-wall structure. At present, when computing the wind-induced response of the large-scale cooling tower, the wind pressure distribution is obtained based on code regulations, wind tunnel test or computational fluid dynamic (CFD) analysis, and then is imposed on the tower structure. However, such method fails to consider the change of the wind load with the deformation of cooling tower, which may result in error of the wind load. In this paper, the analysis of the large cooling tower based on the iterative method for wind pressure is studied, in which the advantages of CFD and finite element method (FEM) are combined in order to improve the accuracy. The comparative study of the results obtained from the code regulations and iterative method is conducted. The results show that with the increase of the mean wind speed, the difference between the methods becomes bigger. On the other hand, based on the design of experiment (DOE), an approximate model is built for the optimal design of the large-scale cooling tower by a two-level optimization strategy, which makes use of code-based design method and the proposed iterative method. The results of the numerical example demonstrate the feasibility and efficiency of the proposed method.

A Study on Simplified Robust Optimal Operation of Microgrids Considering the Uncertainty of Renewable Generation and Loads (신재생에너지와 부하의 불확실성을 고려한 마이크로그리드의 단순화된 강인최적운영 기법에 관한 연구)

  • Lee, Byung Ha
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.3
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    • pp.513-521
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    • 2017
  • Robust optimal operation of a microgrid is required since the increase of the penetration level of renewable generators in the microgrid raises uncertainty due to their intermittent power output. In this paper, an application of probabilistic optimization method to economical operation of a microgrid is studied. To simplify the treatment of the uncertainties of renewable generations and load, the new 'band of virtual equivalent load variation' is introduced considering their uncertainties. A simplified robust optimization methodology to generate the scenarios within the band of virtual equivalent load variation and to obtain the optimal solution for the worst scenario is presented based on Monte Carlo method. The microgrid to be studied here is composed of distributed generation system(DGs), battery systems and loads. The distributed generation systems include combined heat and power(CHP) and small generators such as diesel generators and the renewable energy generators such as photovoltaic(PV) systems and wind power systems. The modeling of the objective function for considering interruption cost by the penalty function is presented. Through the case study for a microgrid with uncertainties, the validity of proposed robust optimization methodology is evaluated.

Quasi-Static Structural Optimization Technique Using Equivalent Static Loads Calculated at Every Time Step as a Multiple Loading Condition (매 시간단계의 등가정하중을 다중하중조건으로 이용한 준정적 구조최적화 방법)

  • Choe, U-Seok;Park, Gyeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2568-2580
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    • 2000
  • This paper presents a quasi-static optimization technique for elastic structures under dynamic loads. An equivalent static load (ESL) set is defined as a static load set which generates the same displacement field as that from a dynamic load at a certain time. Multiple ESL sets calculated at every time step are employed to represent the various states of the structure under the dynamic load. They can cover every critical state that might happen at an arbitrary time. Continuous characteristics of dynamic load are simulated by multiple discontinuous ones of static loads. The calculated sets of ESLs are applied as a multiple loading condition in the optimization process. A design cycle is defined as a circulated process between an analysis domain and a design domain. Design cycles are repeated until a design converges. The analysis domain gives a loading condition necessary for the design domain. The design domain gives a new updated design to be verified by the analysis domain in the next design cycle. This iterative process is quite similar to that of the multidisciplinary optimization technique. Even though the global convergence cannot be guaranteed, the proposed technique makes it possible to optimize the structures under dynamic loads. It has also applicability, flexibility, and reliability.

Nonlinear Response Structural Optimization of a Spacer Grid Spring for a Nuclear Fuel Rod Using the Equivalent Loads (등가하중을 이용한 원자로 핵연료봉 지지격자 스프링의 비선형 응답 구조 최적설계)

  • Kim, Do-Won;Lee, Hyun-Ah;Song, Ki-Nam;Kim, Yong-ll;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1165-1172
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    • 2007
  • The spacer grid set is a part of a nuclear fuel assembly. The set has a spring and the spring supports the fuel rods safely. Although material nonlinearity is involved in the deformation of the spring, nonlinearity has not been considered in design of the spring. Recently a nonlinear response structural optimization method has been developed using equivalent loads. It is called nonlinear response optimization equivalent loads (NROEL). In NROEL, the external loads are transformed to the equivalent loads (EL) for linear static analysis and linear response optimization is carried out based on the EL in a cyclic manner until the convergence criteria are satisfied. EL is the load set which generates the same response field of linear analysis as that of nonlinear analysis. Shape optimization of the spring is carried out based on EL. The objective function is defined by minimizing the maximum stress in the spring while mass is limited and the support force of the spring is larger than a certain value. The results are verified by nonlinear response analysis. ABAQUS is used for nonlinear response analysis and GENESIS is employed for linear response optimization.

A Study on ESS Optimal Operation Strategy Using Two Stage Hybrid Optimization (Two Stage Hybrid Optimization을 사용한 ESS 최적 운전 전략에 대한 연구)

  • Gong, Eun-Kyoung;Sohn, Jin-Man
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.7
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    • pp.833-839
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    • 2018
  • This paper presents an analysis and the methodology of optimal operation strategy of the ESS(Energy Storage System) for reduce electricity charges. Electricity charges consist of a basic charge based on the contract capacity and energy charge according to the power usage. In order to use electrical energy at minimal charge, these two factors are required to be reduced at the same time. QP(Quadratic Programming) is appropriate for minimization of the basic charge and LP(Linear Programmin) is adequate to minimize the energy charge. However, the integer variable have to be introduced for modelling of different charge and discharge efficiency of ESS PCS(Power Conversion System), where MILP(Mixed Integer Linear Programming) can be used. In this case, the extent to which the peak load savings is accomplished should be assumed before the energy charge is minimized. So, to minimize the electricity charge exactly, optimization is sequentially performed in this paper, so-called the Two Stage Hybird optimization, where the extent to which the peak load savings is firstly accomplished through optimization of basic charge and then the optimization of energy charge is performed with different charge and discharge efficiency of ESS PCS. Finally, the proposed method is analyzed quantitatively with other optimization methods.

Mathematical Proof for Structural Optimization with Equivalent Static Loads Transformed from Dynamic Loads (동하중에서 변환된 등가정하중에 의한 최적화 방법의 수학적 고찰)

  • Park, Gyung-Jin;Kang, Byung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.268-275
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    • 2003
  • Generally, structural optimization is carried out based on external static loads. All forces have dynamic characteristics in the real world. Mathematical optimization with dynamic loads is extremely difficult in a large-scale problem due to the behaviors in the time domain. The dynamic loads are often transformed into static loads by dynamic factors, design codes, and etc. Therefore, the optimization results can give inaccurate solutions. Recently, a systematic transformation has been proposed as an engineering algorithm. Equivalent static loads are made to generate the same displacement field as the one from dynamic loads at each time step of dynamic analysis. Thus, many load cases are used as the multiple leading conditions which are not costly to include in modern structural optimization. In this research, it is mathematically proved that the solution of the algorithm satisfies the Karush-Kuhn-Tucker necessary condition. At first, the solution of the new algorithm is mathematically obtained. Using the termination criteria, it is proved that the solution satisfies the Karush-Kuhn-Tucker necessary condition of the original dynamic response optimization problem. The application of the algorithm is discussed.