• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.67-72
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• 2004

A regenerative cooling system has been designed through empirical 1-D analysis for a liquid rocket engine of 30-ton-level thrust. The hot-gas-side wall temperature from 1-D analysis shows 100K difference compared to 3D CFD analysis. Two variations of design with same cooling performance are suggested for different maximum channel widths i.e., 4mm and 2mm. The coolant pressure drop of the latter design is higher by 20%. The maximum liner temperature is about 700K when TBC and the thermal resistance of carbon deposit are considered. So film cooling is recommended to increase the cooling capacity as the present cooling capacity is insufficient

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.197-201
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• 2006

In the development process of a fuel-rich gas generator using kerosene and LOx for a 30 tonf class liquid rocket engine, a heat damage occurred at the LOx post of swirl coaxial injectors used in the gas generator and the problem has been examined. To prevent the heat damage, injectors are redesigned to have an increased recess while maintaining internal mixing, which minimizes recirculation region to prevent anchoring of the flame in the recirculation region. The combustion test results of the sub-scale gas generator showed that this scheme can prevent heat damage of the LOx post in the swirl coaxial injectors of the fuel-rich gas generator.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.74-77
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• 2011

A mixing characteristics on recess length change of Gas-centered swirl coaxial injector using high-performance staged combustion rocket engine carry out study through CFD(Computational fluid dynamics). propellant phase that combined gas-liquid simulate gas-gas. In order to measure spreading angle, velocity distribution to injector exit and spray structure of propellant analyzed. Axial velocity increase by increasing recess length, but tangential velocity decrease. The result confirmed qualitative characteristics that the spreading angle decreases.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.1
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• pp.69-75
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• 2011

Firing tests have been carried out for a technology demonstration model of 75-tonf-class combustor which is to be used on the liquid rocket engine of a Korean space launch vehicle. Firing tests were done at 50% of the nominal flow rate because of incapability of the test facility and limit of the test bed strength. Through the low pressure firing tests of 75-tonf-class channel cooling thrust chamber, operability and stability at the ignition and combustion phases were confirmed. Additionally it was foreseen that the 75-tonf-class thrust chamber would satisfy the performance requirements.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.2
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• pp.44-49
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• 2011

A study of the fatigue life of copper alloy which was used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods -original universal slopes method, modified universal slopes method, Mitchell's method, B$\"{a}$umel and Seeger's method, and Ong's method- have been used for predicting the fatigue data. It was found that the novel life prediction method which was modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.89-92
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• 2010

A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods-original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method-have been used for predicting the fatigue data. It was found that the novel life prediction method which is modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

• Applied Chemistry for Engineering
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• v.18 no.3
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• pp.227-233
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• 2007

Carbon/carbon (C/C) composites as unique materials possess exceptional thermal resistance with light weight, high stiffness, and strength even at high temperature. However, one serious obstacle for application of the C/C composites is their poor oxidation resistance in high temperature oxidizing environments. SiC coating has been employed to protect the composites from oxidation. This study explored combustion characteristics of 4-directional (4D) carbon/carbon composites using liquid fuel rocket engine to investigate ablative motion of the materials. C/C composites were made of coal tar pitch as a matrix precursor, and heat-treated at $2300^{\circ}C$. Throughout repeated densification process, the density of the material reached $1.903g/cm^3$. After machining 4D C/C composites, the nozzle surface was coated by a SiC layer by pack-cementation method to improve oxidation resistance. Erosion characteristics of SiC-coated C/C composites were measured as function of the ratio of oxygen to fuel. The morphological change of the composites after combustion test was investigated using SEM and erosion mechanism also was discussed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.135-140
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• 2006

In the experimental study of $N_2$ purge cold flow test of impinging(FOOF) injector for determining of instability region, the whistling sound which has a specific frequency is generated. The frequency of whistling is proportional to the gas flow velocity in part of the oxidizer orifice and due to the coupling of the vibrating gas column and the natural frequency of pipe-orifice shape, the discontinuous jumping phenomena arises. The whistling phenomena have no effect on the combustion instability. Compared the damping factor of 1T1L mode with the hot fire test, the instability region of $N_2$ purge cold flow test is very much like that. It means that flow instability by impinging or mixing of jet is the main reason of combustion instability of impinging injector(FOOF) in the hot firing test.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.6
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• pp.26-37
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• 2011

A 75-tonf-class LRE(liquid rocket engine) thrust chamber with ablative material for technology demonstration was manufactured on the basis of development technologies of 30-tonf-class LRE. Hydraulic characteristics of the thrust chamber were examined through cold flow test and ignition test of low flow condition. Test result showed that hydraulic function was good. Side ignition method with igniter ring also showed a fine function of ignition in operating ways of static condition. But a close review is required to understand the phenomena of generation and extinction of specific frequencies showed in dynamic characteristics ways. To achieve these, a large combustion test facility which is capable of performing combustion test at design condition of the 75-tonf-class thrust chamber should be constructed as soon as possible.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.94-103
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• 2016

A regeneratively-cooled channel in a liquid rocket engine is used to effectively cool a combustion chamber inner wall from hot combustion gas, and the heat transfer/pressure loss characteristics should be predicted in advance to design cooling channels. In the present research, five cooling channels with different geometric dimensions were designed and the channels were respectively manufactured using cutter and endmill. By changing coolant velocity and downstream pressure, the effects of manufacturing method, channel shape, and flow condition on pressure losses were experimentally investigated and the results were compared with the analytical results. At same channel shape and flow condition, the pressure loss in the channel machined by the cutter was lower than that by the endmill. It was also found that the pressure loss ratio between the experimental result and the analytical data changed with the channel shape and flow condition.