• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.125-130
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• 2007

Firing tests have been performed for a 30 tonf-class full-scale regeneratively cooled combustion chamber. It was the first model which has welded construction of the injection head and the combustion chamber. A number of firing tests have been performed to evaluate combustion efficiency, regenerative cooling performance and durability of the combustor. This paper describes the results of firing tests performed at the design and off-design conditions which correspond to the chamber pressure of 60 bar, 68 bar respectively and the O/F ratio of 2.5 and 2.8 respectively. The data at each test condition have provided successful results in terms of combustion performance, combustion stability and durability. The tests are considered to be quite meaningful in the sense that the technologies for kerosene regeneratively cooled combustion chamber are successfully proven.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.4
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• pp.38-45
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• 2007

A liquid rocket engine fuel-rich gas generator has been developed for the first time in the country, which can produce combustion gas over the rate of 4 kg/s at 900 K and 58 bar. The gas is not only for driving a turbopump but also for providing heat source for propellant supply tanks. The final design of the gas generator had been fixed based on the concept and preliminary development tests, and was validated through structure and heat transfer analysis. The manufacturing involved precision machining, surface finish, and special welding technique. The final assessment on the characteristics of ignition and combustion had been carried out for two different versions of injector heads. This concluded that the present product satisfies the development requirements such as spatial temperature distribution and the development has been successful.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.1
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• pp.1-8
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• 2006

A linear acoustic analysis is conducted to examine bituning of acoustic resonators for acoustic damping in a combustion chamber of liquid rocket engine. Bituned resonators are tuned to the two principal modes, the first tangential(1T) and the first radial(1R) modes. First, the acoustic-damping effect of monotuned resonators is investigated. The damping capacity is quantified by damping factor as a function of the number of the resonators monotuned to 1T or 1R mode. Next, the damping characteristics of the bituned resonators are investigated. From the numerical data, the number of resonators, to be tuned to 1T and 1R modes, respectively, can be selected properly. Furthermore, the concept of resonator bituning is applied to reduce the degradation of damping effect caused by the mode split and thereby, optimal bituning frequencies are found.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.81-84
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• 2010

In this study, a coaxial swirl injector using hydrogen peroxide and kerosene was designed and combustion performance tests were performed to evaluate combustion characteristic according to mixture ratio. Spray characteristic of the injector was verified by cold flow test and combustion performances according to mixture ratio were evaluated by the characteristic exhaust velocity. Test results showed that the combustion efficiency at the design condition was about 95% and the pressure fluctuation was very small.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.139-143
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• 2005

Combustion Test Facility for Liquid Rocket Engine using kerosene and liquid oxygen has been developed for the purpose of cooling and performance study. Test engine of thrust 0.5 KN(design thrust) is tested to confirm the normal operation. Therefore, water-cooled firing tests using kerosene engine with injectors of fuel-centered coaxial type are conducted. With the viewpoint of characteristic velocity, and specific impulse at sea level, and chamber pressure on OF mixture ratio are analyzed.

• Bulletin of the Korean Space Science Society
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• 2004.10b
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• pp.325-327
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• 2004

The longitudinal instability (POGO) of the rocket should not be occurred during the whole flight time for the large class liquid propulsion system to complete a mission successfully. The longitudinal instability is caused by the resonance between the propulsion system and rocket structure in the low frequency range below 50Hz, ordinarily. Analysis on the low frequency dynamic characteristics on the liquid propulsion system with staged combustion cycle engine system was performed as a preliminary study on the longitudinal instability analysis.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.10
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• pp.102-111
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• 2004

The procedure of design and manufacture of sub-scale combustor using bipropellant swirl injector with external mixing for a liquid rocket engine are described. The results of cold flow test, ignition test and combustion test of the sub-scale combustor are also given in this paper. The sub-scale combustor uses liquid oxygen(LOx) and kerosene as propellants and has a injector head, an ablative material combustor wall and a water cooled nozzle. The injector head has LOx manifold, fuel manifold, fire face plate, one center swirl injector and 18 main swirl injectors. The cold flow, ignition and combustion tests were successfully performed without damage of combustor. Results of hot firing tests show that combustion efficiency meets the target of design and operations of start and stop cyclogram are stable and high frequency combustion instability does not occur.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.11 s.254
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• pp.1494-1501
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• 2006

Mechanical and physical properties of a copper alloy for a liquid rocket engine(LRE) combustion chamber liner application were tested at various temperatures. All test specimens were heat treated with the condition they might experience during actual fabrication process of the LRE combustion chamber. Physical properties measured include thermal conductivity, specific heat and thermal expansion data. Uniaxial tension tests were preformed to get mechanical properties at several temperatures ranging from room temperature to 600$^{\circ}C$. The result demonstrated that yield stress and ultimate tensile stress of the copper alloy decreases considerably and strain hardening increases as the result of the heat treatment. Since the LRE combustion chamber operates at higher temperature over 400$^{\circ}C$, the copper alloy can exhibit time-dependent behavior. Strain rate, creep and stress relaxation tests were performed to check the time-dependent behavior of the copper alloy. Strain rate tests revealed that strain rate effect is negligible up to 400$^{\circ}C$ while stress-strain curve is changed at 500$^{\circ}C$ as the strain rate is changed. Creep tests were conducted at 250$^{\circ}C$ and 500$^{\circ}C$ and the secondary creep rate was found to be very small at both temperatures implying that creep effect is negligible for the combustion chamber liner because its operating time is quite short.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.3
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• pp.47-53
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• 2015

Design parameters required for Methane/oxygen bipropellant small-rocket-engine were derived through a theoretical performance analysis. The theoretical performance of the rocket engine was analyzed by using CEA and optimal propellant mixture ratio, characteristic length, and optimal expansion ratio were calculated by assuming chemical equilibrium. A coaxial-type swirl injector was chosen because of its outstanding atomization performance and high combustion efficiency compared to other types of injector and also a bell nozzle with 80% of its full length was designed. The rocket engine configuration with 1.72 MPa of chamber pressure, 0.18 kg/s in total propellant mass flow, and O/F ratio of 2.7 was proposed as a ground-firing test model.