• Title/Summary/Keyword: Liquefied red mud

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Properties of Cement Paste by the Addition of Liquefied Red Mud (중화 액상화 레드머드의 첨가량에 따른 시멘트 페이스트의 특성)

  • Lee, Hee-Ra;Kang, Hye-Ju;Lee, Yeong-Hun;Kang, Suk-Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.23-24
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    • 2019
  • In this paper, the compressive strength characteristics of cement paste were compared with the addition of liquefied red mud with the addition of nitric acid in order to improve the strength of the deteriorated cement. The results showed that the compressive strength with between 7 days and 28 days was greater than that of liquefied red mud. The ratio of daily compressive strength of the liquefied red mud is higher than that of the Plain with a 1 percent addition rate, and the ratio of compressive strength is lower than that of the Plain on the 28 days. Therefore, the compressive strength of neutralization liquefied red mud compared to liquidated red mud was relatively high, and the compressive strength of the red mud was shown to be improved to a level almost similar to that of Plain.

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Strength Characteristic and Color Difference Analysis of Cement Mortar According to the Amount of Liquefied Red Mud (액상화 레드머드의 첨가량에 따른 시멘트 모르타르의 강도특성 및 색차 분석)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.2
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    • pp.146-152
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    • 2018
  • In the construction sector, new demands for aesthetics are increasing due to structural stability and improvement of living standard and consciousness level. On the other hand, Red Mud sludge is generated from aluminum hydroxide extraction process from Bauxite. Red mud sludge contains about 20% of $Fe_2O_3$ and represents a natural reddish brown. It is highly applicable to the construction industry. In this paper, red mud sludge with a water content of 50%, which is a by - product of the industry, was prepared as a liquid phase. The liquefied red mud was added to cement mortar and the strength and color difference of cement mortar were investigated according to the addition amount of liquefied red mud. As a result, the compressive strength decreased with increasing amount of liquefied red mud. The color of cement mortar containing liquefied red mud was found to be distributed in the range of YR series in all samples. As the amount of liquefied red mud increased, the color became darker.

Prototype Production of Retaining Wall Block using Liquefied Red Mud (액상화 레드머드를 적용한 보강토 블록의 시제품 생산)

  • Kang, Hye Ju;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.179-180
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    • 2018
  • Color concrete is produced by adding white portland cement and coloring agent. In Korea, colorant added to color concrete is expensive, durability evaluation in external environment is not verified and there is a tendency to avoid color concrete pouring. Red mud with a water content of 50% was prepared in liquid form using appropriate mixing water and additives for recycling as a coloring agent, the liquefied red mud manufactured was intended to show the possibility of using color concrete. In this paper, the application of red mud as an industrial by - product as a coloring agent for color concrete was investigated for the practical use of liquefied red mud by liquefying red mud and producing retaining wall block. As a result, it was found that all of the specifications stipulated in SPS-KCIC0001-0703 are satisfied.

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Hydration Characteristics of Cement Paste Added Liquid and Neutralized Red Mud (액상 및 중화 레드머드를 첨가한 시멘트 페이스트의 수화특성)

  • Kang, Hye Ju;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.104-105
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    • 2020
  • Red mud is a highly alkaline waste by-product of the aluminum industry. Although recycling of red mud is being actively researched, a feasible technological solution has not been found yet. In this study, we propose that neutralization of red mud alkalinity could assist in its use as a construction material. Neutralized red mud ( pH 6-8) was prepared by adding sulfuric acid to liquefied red mud (pH 10-12). After adding liquid and neutralized red mud to the cement paste, the heat of hydration was measured. As a result of the experiment, the calorific value of the cement paste with liquid red mud was lowered and delayed compared to the cement paste with neutralized red mud.

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Initial Strength Characteristics of Cement Paste Added with Nitric Acid Neutralized Red Mud (질산 중화 레드머드를 첨가한 시멘트 페이스트의 초기강도 특성)

  • Kang, Hye Ju;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.70-71
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    • 2021
  • An increasing amount of red mud (RM) is being generated globally with the growth in alumi-num production. To avoid the RM becoming a pollutant, methods for effectively recycling RM at a low cost are being investigated. This study proposes a method for recycling RM as a construc-tion material. The cement paste with neutralized liquefied red mud had higher compressive strength than that of plain cement paste and cement paste with liquefied red mud without neutralization at 1 d of aging; this indicates that nitric acid neu-tralization increases the early-age strength.

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Evaluation of Dispersion Characteristics for Liquefied Red Mud by Viscosity and Sediment Index (점도 및 침전지수에 의한 액상화 레드머드의 분산 특성평가)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.6
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    • pp.517-525
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    • 2017
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide ($Al(OH)_3$) and aluminum oxide($Al_2O_3$) from Bauxite ores. In Korea, approximately 2 tons of red mud in a sludge form with 50% moisture content is produced when 1ton of $Al_2O_3$ is produced through the Bayer process. In the paper, dispersion characteristics of liquefied red mud that does not require heating and grinding process for recycling were investigated through viscosity and sediment index. The results showed that the sediment index of liquefied red mud increased but viscosity of that decreased with a higher W/R ratio. Also we proposed the range of initial viscosity from 2000cP to 8000cP and target sedimentation index below 20% at elapsed time 180days for stable dispersion of liquefied red mud.

Physical and Chemical Properties of Red Mud-Added Cement Paste Treated with Sulfuric Acid and Nitric Acid (황산 및 질산 중화 처리 액상레드머드 첨가 시멘트 페이스트의 물리·화학적 특성)

  • Kim, Sang-Jin;Hong, Seok Woo;Park, Kyu Eun;Kang, Suk-Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.139-140
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    • 2023
  • In this study, red mud with low recyclability was manufactured as liquid red mud, neutralized with sulfuric acid and nitric acid, and then added to cement paste to conduct research on physical and chemical properties. As a result, liquid red mud-added cement paste neutralized with sulfuric acid and nitric acid showed higher compressive strength after one day than cement paste with plain and non-neutralized liquid red mud. This indicates that nitric acid and sulfuric acid neutralization can increase initial strength.

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Characteristics on Compressive Strength of Cement Paste with Content of LRM Neutralized by Nitric Acid and Sulfuric Acid (질산 및 황산에 의해 중화된 액상화 레드머드의 첨가량에 따른 시멘트 페이스트의 압축강도 특성)

  • Kang, Suk-Pyo;Lee, Hee-Ra;Kang, Hye-Ju;Lee, Byeong-Gi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.333-340
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    • 2019
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide (Al(OH)3) and aluminum oxide(Al2O3) from Bauxite ores. In Korea, aproximately 2 tons of red mud in a sludge form with 50% moisture content is produced when 1ton of Al2O3 is produced through the Bayer process. Neutralization of red mud will help to reduce the environmental impact caused due to its storage and also lessen significantly the ongoing management of the deposits after closure. It will also open opportunities for re-use of the residue which to date have been prevented because of the high pH. Moreover, attention to liquefied red mud(LRM) that does not require heating and grinding process for recycling is needed. In this paper, characteristics of compressive strength for cement paste with content of LRM neutralized by nitric acid and sulfuric acid. The results showed that compressive strength of cement paste with neutralized LRM is higher than that of cement paste with LRM.

Hydration Characteristics of Liquid Red Mud Mixed Cement Paste Neutralized with Sulfuric Acid (황산으로 중화시킨 액상 레드머드를 혼입한 시멘트 페이스트의 수화특성)

  • Kang, Suk-Pyo;Hong, Seong-Uk;Kim, Sang-Jin;In, Byung-Eun
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.5
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    • pp.431-439
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    • 2022
  • In this study, Neutralized red mud(LRM+S) at a pH of 6-8 was prepared by adding sulfuric acid to liquefied red mud(LRM) at a pH of 10~12. After adding LRM and LRM+S to the cement paste, the hydration heat, compressive strength, and hydration products were examined. The observed accumulated hydration heat revealed that the calorific value of the cement paste with LRM was low and its and peak was delayed when compared with that of plain cement paste(referred to as Plain), whereas the calorific value of the cement paste with LRM+S was similar to that of Plain. At the age of 28 days, the compressive strength of the cement paste with 20% LRM was 55% of the strength of Plain. Using X-ray diffraction, it was determined that the cement paste with 20% LRM exhibited a Ca(OH)2 peak after 3 days, whereas the cement paste with 20% LRM+S and Plain exhibited a Ca(OH)2 peak after an hour. Thus, the strength degradation of cementitious materials was improved by adding neutralized red mud prepared by adjusting the pH of highly alkaline LRM with sulfuric acid.

Characterizing Compressive Strength Development in Cement Mortar Utilizing Red Mud Neutralized with Sulfuric Acid (황산 중화 레드머드를 사용한 시멘트 모르타르의 압축강도 발현특성)

  • Kang, Suk-Pyo;Hong, Seong-Uk;Kim, Sang-Jin;Park, Kyu-Eun
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.3
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    • pp.231-240
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    • 2023
  • In this research, our goal was to explore the potential use of cement mortar augmented with liquid red mud. To facilitate this, we neutralized liquid red mud(LR) - exhibiting a pH of 10-12 - using sulfuric acid to yield sulfuric acid neutralized red mud(SR). We then evaluated the flow, setting time, and compressive strength of the cement mortar combined with liquid red mud, while also performing a thorough examination of its chemical properties through X-ray diffraction(XRD) and scanning electron microscopy(SEM). The flow tests indicated a decrease in flow values for both MS-LR and MS-SR in comparison to the Plain. Analogously, the setting time for MS-LR and MS-SR was found to be abbreviated when juxtaposed with the Plain. With regards to compressive strength, MS-LR demonstrated a surge in strength at the 1-day mark, while MS-SR displayed a diminution at the 1-day and 3-day timepoints compared to the Plain. XRD analysis illustrated that after 28 days, the XRD patterns of Plain and MS-SR bore significant resemblance, though a new peak was detected in MS-LR. SEM imagery highlighted that the microstructures of Plain and MS-SR were alike, but MS-LR manifested a distinct microstructure, characterized by a finely fibrous formation. Based on these observations, we infer that the replacement of cement mortar with liquid red mud neutralized with sulfuric acid contributes to a noticeable enhancement in strength, thereby verifying its suitability for this application.