• Title/Summary/Keyword: Liquefaction process

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Representing and constructing liquefaction cycle alternatives for FLNG FEED using system entity structure concepts

  • Ha, Sol;Lee, Kyu-Yeul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.3
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    • pp.598-625
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    • 2014
  • To support the procedure for determining an optimal liquefaction cycle for FLNG FEED, an ontological modeling method which can automatically generate various alternative liquefaction cycles were carried out in this paper. General rules in combining equipment are extracted from existing onshore liquefaction cycles like C3MR and DMR cycle. A generic relational model which represents whole relations of the plant elements has all these rules, and it is expressed by using the system entity structure (SES), an ontological framework that hierarchically represents the elements of a system and their relationships. By using a process called pruning which reduces the SES to a candidate, various alternative relational models of the liquefaction cycles can be automatically generated. These alternatives were provided by XML-based formats, and they can be used for choosing an optimal liquefaction cycle on the basis of the assessments such as process simulation and reliability analysis.

Characteristics of cryogenic liquefaction cycle using two stage compression type (2단 압축 방식을 적용한 초저온 액화 사이클 특성)

  • Oh, Seung-Taek;Lee, Ho-Saeng;Yi, Gyeong-Beom;Yoon, Jung-In;Lee, Sang-Gyu
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.556-560
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    • 2009
  • In this paper, two different types of natural gas liquefaction process are simulated and designed for secure a competitiveness in the industry of natural gas liquefaction plant. These processes are based on basic cascade process, and one of these is improved with two staged intercooler and the other is modified two staged intercooler. These processes are compared characteristics of performance with basic process. COP of cascade process with two staged intercooler and modified two staged intercooler showed about 13.74% and 21.64% higher than basic process, and yield efficiency of modified process improved comparing with the basic process by 25.93% lower specific power, respectively.

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Design and Analysis for Hydrogen Liquefaction Process Using LNG Cold Energy (LNG냉열이용 수소액화 공정해석 및 설계)

  • Yun, Sang-Kook
    • Journal of the Korean Institute of Gas
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    • v.15 no.3
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    • pp.1-5
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    • 2011
  • For the hydrogen liquefaction, the large amount of energy is consumed, because precooling, liquefaction and ortho/para conversion heats should be eliminated. In this paper the basic design and thermal analysis are carried out to reduce the energy consumption by using LNG cold energy for precooling process in hydrogen liquefaction processes. The LNG cold energy utilization for hydrogen precooling enables not only to get energy saving for liquefaction, but to recover the wasted cold energy to sea water at the LNG terminal. The results show that the energy saving rate for liquefaction using LNG cold energy is almost 75% of current industrial hydrogen liquefaction plant. The demand flow-rate of LNG is only 15T/D for 1T/D hydrogen liquefaction.

Reliability Analysis of LNG FPSO Liquefaction Cycle in DEVS Environment (DEVS 환경에서 LNG FPSO 액화 공정의 신뢰도 해석)

  • Ha, Sol;Ku, Namkug;Roh, Myung-Il
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.2
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    • pp.138-147
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    • 2013
  • The liquefaction process system is regarded as primary among all topside systems in LNG FPSO. This liquefaction process system is composed of many types of equipment. LNG equipment on offshore plants has quite different demands on the equipment compared to traditional onshore LNG plants, so the reliability analysis of this process system needs to be performed. This study investigates how DEVS formalism for discrete event simulation can be used to reliability analysis of the liquefaction cycle for LNG FPSO. The reliability analysis method based on DEVS formalism could be better model for reflecting the system configuration than the conventional reliability analysis methods, such as fault tree analysis and event tree analysis.

Risk-sharing Strategies on EPC Contracts: Lessons-learned from Sabine Pass Liquefaction Project

  • Yoon, Sang-Moon;Lee, Jung-Heon;Lee, Eul-Bum
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.629-630
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    • 2015
  • 'Sabine Pass Liquefaction Project (SPL Project)', a case study in this report, is the first construction project of a U.S. liquefaction facility for shale gas export overseas. This study analyzes the SPL Project to give understanding and a guideline to Korean EPC companies by benchmarking about effective risk-sharing strategies on EPC contracts. This study consists of three parts. The first summarizes the liquefaction process adopted on the SPL Project, named the 'ConocoPhillips Optimized Cascade Process', and compares it with other competitive liquefaction processes. The second introduces the unique features of the SPL EPC contract by comparing it with two other EPC forms of contracts: a FIDIC Silver Book for onshore plant projects and a contract of an offshore oil production (FPSO) project. The third focuses on the complexity of project financing (PF), especially lenders control and impact on the EPC contract such as covenant provisions to constrain variations and changes on the EPC Contract. From these conclusions, it is anticipated that this case study can provide a guideline for successful performance of Korean EPC contractors overseas.

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A Study on the Superstructure Optimization of LNG Liquefaction Process (LNG 액화공정 초구조 모델 최적화 연구)

  • Son, Heechang;Lim, Youngsub
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.1-9
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    • 2020
  • Because the expenditure of LNG liquefaction processes are high in a LNG project, it is very important to find a suitable liquefaction process model and optimal operating conditions for a project. Various configurations of LNG liquefaction processes have been suggested, and therefore it takes a lot of time and manpower to compare all of these models in order to select an appropriate liquefaction process for a project. A superstructure model can include multiple options in one model and can contribute to decide the best configuration and operating conditions at the same time. This study developed a superstructure model including multiple process options for SMR (Single Mixed Refrigerant) liquefaction process and optimized it. The results showed that the optimization results of the superstructure model have similar values with optimization results of the separate SMR model.

Performance Improvement of Precooling Process and Cold Box in Hydrogen Liquefaction Process Using LNG Cold Energy (LNG 냉열이용 액체수소 제조공정의 예냉 및 Cold box의 성능 개선 연구)

  • Yun, Sang-Kook;Yoon, Na-Eun
    • Journal of the Korean Institute of Gas
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    • v.24 no.4
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    • pp.56-61
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    • 2020
  • For the hydrogen liquefaction, the large amount of energy is consumed, due to precooling, liquefaction and o-p conversion processes. The aim of this work is to improve the performance of hydrogen liquefaction process by introducing the new energy saving processes, that are the liquid nitrogen precooling process by using LNG cold energy, and the new design of cold box insulation using cold air circulation. The results show that the indirect use of LNG cold energy in precooling process enables not only to get energy saving, but to make safer operation of liquefaction plant. In new cold box, the energy loss of equipments could be reduced by nearly 35%~50% compared to the present perlite insulation, if insulation structure is organised as 3mm steel wall/20cm PUF/5cm air/20cm PUF/equipment. Additionally the equipments installed in cold box can get cooling effect, if the temperature is higher than the temperature of cold air. The application of this results can gives to increase the liquid yield of about 50% substantially in industrial hydrogen liquefaction plant.

Process Analysis and Simulation for System of Air Liquefaction Separation Using LNG Cold Energy (LNG 냉열을 이용한 공기액화분리시스템의 시뮬레이션 및 공정 해석)

  • HAN, DANBEE;BAEK, YOUNGSOON
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.3
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    • pp.276-281
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    • 2019
  • The process of separating oxygen and nitrogen from the air is mainly performed by electric liquefaction, which consumes a lot of electricity, resulting in higher operating costs. On the other hand, when used for cold energy of LNG, electric power can be reduced compared to the electric Linde cycle. Currently, LNG cold energy is used in the cold refrigeration warehouse, separation of air-liquefaction, and LNG cold energy generation in Japan. In this study, the system using LNG cold energy and the Linde cycle process system were simulated by PRO/II simulators, respectively, to cool the elevated air temperature from the compressor to about $-183^{\circ}C$ in the air liquefaction separation process. The required amount of electricity was compared with the latent heat utilization fraction of LNG, the LNG supply pressure, and the LNG cold energy usage. At the air flow rate of $17,600m^3/h$, the power source unit of the Linde cycle system was $0.77kWh/m^3$, compared with $0.3kWh/m^3$.

Investigation on Efficiency Improvement of the Nitrogen Expander Cycle : Natural Gas Liquefaction Process for LNG-FPSO (LNG-FPSO(Liquefied Natural Gas-Floating Production Storage and Offloading)용 질소 팽창 사이클의 효율 개선에 대한 연구)

  • Baek, Seung-Whan;Jeong, Sang-Kwon;Kim, Sun-Young
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.7
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    • pp.442-447
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    • 2010
  • FPSO (Floating Production Strorage and Offloading) method for LNG industry is efficient and facile compared to onshore NG (Natural Gas) treatment facility. Five simple natural gas liquefaction cycles for FPSO are presented and simulated in this paper. SMR (Single Mixed Refrigerant) cycle, SNE (Single Nitrogen Expander) cycle, DNE (Double Nitrogen Expander) cycle, PNE (Precooled Nitrogen Expander) cycle, and PDNE (Precooled Double Nitrogen Expander) cycle are compared. Simple analysis results in this paper show that precooling process and adding an expander in the liquefaction cycle is an effective way to increase liquefaction efficiency.

Simulation Study of Hydrogen Liquefaction Process Using Helium Refrigeration Cycle (헬륨 냉동사이클을 이용한 수소액화 공정모사 연구)

  • Park, Hoey Kyung;Park, Jin-Soo
    • Applied Chemistry for Engineering
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    • v.31 no.2
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    • pp.153-163
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    • 2020
  • Compared to gaeous hydrogen, liquid hydrogen has approximately 1/800 volume, 800 times higher volumetric energy density at the same pressure, and the advantage of lower explosion risk and easier transportation than gaseous hydrogen. However, hydrogen liquefaction requires larger scale facility investment than simple compression storage method. Therefore, the research on energy-saving hydrogen liquefaction processes is highly necessary. In this study, helium/neon (mole ratio 80 : 20) refrigeration cycle was investigated as the main refrigeration process for hydrogen liquefaction. Process simulation for less energy consumption were carried out using PRO/II with PROVISION V10.2 of AVEVA. For hydrogen liquefaction, energy consumption was compared in three cases: Using a helium/neon refrigerant cycle, a SMR+helium/neon refrigerant cycle, and a C3-MR+helium/neon refrigerant cycle. As a result, the total power consumptions of compressors required to liquefy 1 kg of hydrogen are 16.3, 7.03 and 6.64 kWh, respectively. Therefore, it can be deduced that energy usage is greatly reduced in the hydrogen liquefaction process when the pre-cooling is performed using the SMR process or the C3MR process, which have already been commercialized, rather than using only the helium/neon refrigeration cycle for the hydrogen liquefaction process.