• Title/Summary/Keyword: Linear sintering shrinkage

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A Stydy on Steel Wire Fiber Reinforced Refractory Castable (철근 캐스터블 내화물의 고온특성에 관한 연구)

  • 박금철;최영섭;한문희;장영재;박근원
    • Journal of the Korean Ceramic Society
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    • v.17 no.2
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    • pp.69-74
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    • 1980
  • This study deals with the wire content, wire diameter, aspect ratio , it's arrangement of steel, wire fiber and the sorts of castable which affected the character of steel wire fiber reinformced refractory castable. Two kinds of alumina based refractory castables, one is for 1650℃ and the other is for 1800℃, and stainless steel which is SUS 304 type 0.25, 0.34 , 0.37 and 0.50m/min diameter were used respectively. Aspect ratio was adjusted to 50, 75, 100 and steel fiber content was also adjusted to 1-4wt% each. The results of the experiment were as follows : 1. At firing temperature around 1,000℃, MOR is increased with increasing wire content and aspect ratio with decreasing firing temperature, which depends on the Romualdi's Fiber Spacing Theory. But for calculation of the fiber spacing, Swamy equation is more a aplicable to the extensive fiber mixing conditions. However, the condition differs from the above at firing temperature around 1,350℃ ,because of the degradation of wire and the progress of sintering of castable. 2. Linear change is getting larger corresponding to the increase of wire content, and the spaling resistivity is increasing corresponding to the increase of wire content and to aspect ratio, and with decreasing wire diameter. 3. Firing shrinkage under load is getting greater as higher wire content, and the shrinkage of the test pieces which fiber is vertically oriented is getting greater than the test pieces which fiber is randomly oriented.

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Effect of Al Amount on the Sintering Behavior and Mechanical Properties of Reaction Bonded Alumina (반응 소결 Alumina의 소결거동과 기계적 성질에 미치는 Al 첨가량의 영향)

  • 장복기;문종하;이종호
    • Journal of the Korean Ceramic Society
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    • v.34 no.5
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    • pp.519-527
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    • 1997
  • The effect of Al content and heating rate on the sintering behavior, microstructure, and mechanical properties of reaction bonded alumina (RBAO) was investigated. As the heating rate became slower a critical Al content which could be added to RBAO increased. The weight gain and linear shrinkage of RBAO containing of 55 vol% Al were 28% and 6.5%, respectively. The relative density of RBAO decreased from 96 to 94%, as the amount of Al increased from 15 to 55 vol%. The hardness of RBAO increased from 17.8 to 19.9 GPa and the bending strength enhanced from 370 to 570 MPa, as the amount of Al increased from 15 to 55 vol%. On the other hand, the wear rate of RBAO degraded from 6.7 to 3.39$\times$10-5 $\textrm{mm}^2$/kg and the fracture toughness decreased from 4.1 to 3.6 MPa.m1/2, as the amount of Al increased from 15 to 55 vol%. Fracture modes were shown to the mixed mode of inter/transgranular. However, transgranular fracture was dominant with increasing the content of Al.

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Synthesis and Sintering of Cordierite by using Coprecipitation Method (공침법에 의한 Cordierite분말의 합성 및 소결에 관한 연구)

  • 한문희;박금철
    • Journal of the Korean Ceramic Society
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    • v.27 no.7
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    • pp.899-906
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    • 1990
  • The cordierite powders were prepared from Mg(NO3)2.6H2O, Al(NO3)3.9H2O and colloidal silica by the coprecippitation method, and the sintering behavior of the powders were investigated. Two different methods were applied for producing the precursor powders. The one was to added the aqueous solution of Mg(NO3)2.6H2O and Al(NO3)3.9H2O to NH4OH to adjust pH at 10 where the colloidal silica of pH 10 was added. The other wa to add the aqueous solution of Mg(NO3)2.6H2O and Al(NO3)3.9H2O to the colloidal silica with NH4OH to control the final mixture to be at pH 10. It was confirmed that more homogeneous powders were obtained from the latter method. The firing linear shrinkage of the powder compacts fabricated from the calcined powder between 90$0^{\circ}C$ and 110$0^{\circ}C$ was found to be larger as the calcination temperature was low. But all of them stopped shrinking around 120$0^{\circ}C$. The powder compacts, fabricated using the calcined powders at 90$0^{\circ}C$ and 95$0^{\circ}C$ for 2hours and sintered at 142$0^{\circ}C$ for 2hours, showed relative density of 93-96%, 3-point bending strength of 81-83MPa, KIC of 1.9-2.4 MPam1/2 and thermal expansion coefficient of 0.213-0.732$\times$10-6$^{\circ}C$.

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Effects of Spinel on the Formation Process of Nonohmic ZnO Ceramics (비오옴 ZnO 세라믹스의 형성과정에서 스피넬의 영향)

  • 김경남;한상목
    • Journal of the Korean Ceramic Society
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    • v.29 no.2
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    • pp.101-106
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    • 1992
  • Sintering behavior, distribution of dopant oxides and electrical properties in the ZnO-Bi2O3-CoO-Sb2O3 and ZnO-Bi2O3-CoO-Sb2O3-Cr2O3 systems were studied. The linear shrinkage of ZnO varistors from 850 to 950$^{\circ}C$ was related to the decomposition reaction (py\longrightarrowsp+Bi2O3) of the pyrochlore phase. In the distribution of the dopant oxides (CoO, Sb2O3, Cr2O3), Co distribute uniformly throughout the sample, the distribution of Sb coincided with small particles (spinel phase, Zn7Sb2O12), and Cr distributed very consistently with Sb. The increase in breakdown voltage, due to the addition of Cr2O3, was not only attributed to the decrease in the ZnO grain size but also to the solution of Cr2O3 in the spinel phase. The leakage current (80% V60 ${\mu}\textrm{A}$) was increased by the addition of Cr2O3.

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A Study on Sintering Behavior of 16 mol% CaO-84mol% $ZrO_2$ Solid Solution (16mol% CaO-84mol% $ZrO_2$ 고용체의 소결특성에 관한 연구)

  • 박금철;최영섭
    • Journal of the Korean Ceramic Society
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    • v.20 no.4
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    • pp.347-355
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    • 1983
  • A batch mixture was prepared as 16mol% CaO-84mol% $ZrO_2$ of regeant-grade powder. The monoclinic Zirconia powder had an average particle size of $9.24 \mu\textrm{m}$ and calcium carbonate powder had a reported purity of 99.7 weight percent and mean particle size of TEX>$24, 37<\mu\textrm{m}$. The specimens were fired at 1400, 1500, 1650 and $1750^{\circ}C$ for 0. 3, 5 and 7 hours respectively. After fired the specimens were investigated using Scaning electron microscopy. Density Porosity Compressive strength Modulus of rupture and Thermal expansion were measured X-ray diffration analysis was also carried out. The results are as follows ; 1) As the firing temperature or soaking time was increased firing linear shrinkage apparent density compressive strength and modulus of rupture increased but apparent porosity decreased, 2) Cubic and monoclinic Zirconia was found at $1400^{\circ}C$ and cubic Ziconia found above $1500^{\circ}C$ 3) The specimens fired at 140$0^{\circ}C$ without soaking display thermal expansion curves by monoclinic〓tetragonal transformation and no tranformation was found at $1400^{\circ}C$ for 5hrs and above $1500^{\circ}C$. 4) The lattice parameter had constant value of 5.1345 $\AA$ through all the ranges of firing temperature 5) The higher the firing temperature was or the longer the soaking time was the larger the grain size was.

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Microwave Dielectric Properties of Ultra-Low Temperature Co-firable Ba3V4O13-BaV2O6 Ceramics (Ba3V4O13-BaV2O6계 초저온 동시소성 세라믹스의 마이크로파 유전 특성)

  • Yoon, Sang-Ok;Hong, Seoyoung;Cho, Hyung-Hwan;Kim, Shin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.5
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    • pp.342-347
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    • 2021
  • Phase evolution, sintering behavior, microstructure, and microwave dielectric properties of (1-x) mol Ba3V4O13 - (x) mol BaV2O6 system were investigated. The sintered specimens of all compositions consisted of Ba3V4O13 and BaV2O6, and no secondary phase was observed. As x increased, the linear shrinkage decreased to the composition of x=0.5, and then increased again, implying that Ba3V4O13 and BaV2O6 phases interfered mutually with each other during sintering. All compositions showed a dense microstructure with a large grain growth. Cracks were observed in some compositions because of the relatively high sintering temperature of 620~640℃. As x increased, the dielectric constant increased, while the quality factor was maintained from about 50,000 GHz to about 70,000 GHz up to the composition of x=0.9, and then decreased to 20,987~27,180 GHz at the composition of x=1.0. As x increased, the temperature coefficient of the resonance frequency showed a (+) value from a (-) value. The dielectric constant, the quality factor, and the temperature coefficient of resonant frequency of x=0.7 composition sintered at 640℃ for 4 hours were 10.61, 71,126 GHz, and -4.9 ppm/℃, respectively. This composition showed a good chemical compatibility with Al powder, indicating that the Ba3V4O13-BaV2O6 ceramics are a candidate material for ULTCC (Ultra-Low Temperature Co-fired Ceramics) applications.

Adaptability of zirconia core fabricated by cold isostatic pressing (냉간 정수압 성형법으로 제작된 지르코니아 코어의 적합도에 관한 연구)

  • Seo, Yoon-Jeong;Yun, Kwi-Dug;Kim, Hyun-Seung;Park, Sang-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.48 no.2
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    • pp.143-150
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    • 2010
  • Purpose: The purpose of this study is to fabricate the new zirconia block (CNU block) and to evaluate fit of core and porcelain veneered zirconia crown. Material and methods: The experimental blocks were fabricated from the commercial ytrria-stabilized zirconia powder (KZ-3YE Type A). The powder was uniaxial pressing and the green bodies were conducted using the Cold Isostatic Pressing. The zirconia blocks were presintered at $1040^{\circ}C$ and the final sintering was performed at $1450^{\circ}C$. The Kavo Everest ZS $blank{(R)}$ (KaVo, Biberach/ $Ri{\beta}$.) was used as a control group. The linear shrinkage of CNU block and Kavo block were compared. Twenty-one cores for porcelain veneered crowns were fabricated with CAD/CAM system ($Everest{(R)}$, Biberach/ $Ri{\beta}$.). Group I; seven cores fabricated from Kavo blocks, Group II; seven cores fabricated from CNU blocks, Group III; seven cores from CNU blocks and porcelain veneering for crowns. All specimens were cemented and sectioned into two planes; diagonal and bucco-lingual. The measurement of the marginal, internal, and occlusal fit was carried out using SEM ($S-4800^{(R)}$) at $30{\times}$. The results were analyzed by one-way ANOVA test. Results: The linear shrinkage of the CNU block and the KaVo block was 19.00% and 20.09%. The marginal gap of cores ($29.67{\pm}6.58{\mu}m$) fabricated from CNU blocks showed significantly smaller than that of the cores of Kavo blocks ($36.84{\pm}7.18{\mu}m$) (P < .05). The internal gaps of the porcelain veneered crowns ($32.23{\pm}6.33{\mu}m$) were larger than those of the other two groups ($37.57{\pm}6.81{\mu}m$ and $38.14{\pm}6.81{\mu}m$). Conclusion: No statistically significant difference was found in between experimental groups and control group. The experimental groups in marginal gap showed significantly smaller than the control group.