• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.2
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• pp.103-111
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• 2002

Out of all metal-cutting process, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. There are two systems, Basic system and Online system, to detect the drill wear. Basic system comprised of spindle rotational speed, feed rates, thrust torque and flank wear measured by tool microscope. Outline system comprised of spindle rotational speed feed rates, AE signal, flank wear area measured by computer vision, On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. The output was the drill wear state which was either usable or failure. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

• Tunnel and Underground Space
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• v.13 no.1
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• pp.33-43
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• 2003

Field investigations of the orientations of discontinuity planes inside the borehole for designing the underground rock structures have been depend solely on the borehole image-taking techniques. But, borehole image-taking has to be processed after the completion of drilling operation and also requires the handling of highly expensive apparatus so that practical application is very restricted. In this study Discontinuity Orientation Measurement (DOM) drilling system and discontinuity analysis model RoSA-DOM are developed to acquire the reliable information of rock structure by analyzing the characteristics of joint distribution. DOM drilling system retrieves the rock core on which the reference line of pre-fixed drilling orientation is engraved. Coordinates of three arbitrary points on the joint surface relative to the position of reference line are assessed to determine the orientation of joint plane. The position of joint plane is also allocated by calculating the location of core axis at which joint plane is intersected. Then, the formation of joint set is analyzed by utilizing the clustering algorithm. Total and set spacings are calculated by considering the borehole axis as the scanline. Engineering applicability of in-situ rock mass around the borehole is also estimated by calculating the total and regional RQDs along the borehole axis.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.3
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• pp.8-16
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• 2003

Monitoring of the drill wear :md hole quality change is conducted during the drilling process. Cutting force measured by tool dynamometer is a evident feature estimating abnormal state of drilling. One major difficulty in using tool dynamometer is that the work-piece must be mounted on the dynamometer, and thus the machining process is disturbed and discontinuous. Acoustic transducer do not disturb the normal machining process and provide a relatively easy way to monitor a machining process for industrial application. for this advantage, AE signal is used to estimate the abnormal fate. In this study vision system is used to detect flank wear tendency and hole quality, there are many formal factors in hole quality decision circularity, cylindricity, straightness, and so of but these are difficult to measure in on-line monitoring. The movement of hole center and increasement of hole diameter is presented to determine hole quality. As the results of this experiment AE RMS signal and measurements by vision system are shorn the similar tendency as abnormal state of drilling.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.1
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• pp.41-49
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• 1991

A knowledge of the resdual stress distribution at circumferential weldments can normally increase the accuracy of a fracture assessment in pipe line. In this paper, we present the measurements about the residual stress distributions at three kinds of circumferential butt welded pipes using the holl drilling strain gage method. By this experiment, we have obtined the following characteristics. At the inner surface of the pipe region near the center line of welding is under high tensile residual stress. However, as the distance from the center line of welding increases, the tensile component decreases and finally becomes compressive residual stress at region far away from the center line of welding. The longitudinal residual stress at the outer surface is compressive regardless of the diameter of pipe and the circumferential stress is changed from compressive to tensile as pipe diameter increases. The results also demonstrate that the residual stress is mainly caused by self-restraint bending force in the pipe welding.

• Explosives and Blasting
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• v.21 no.2
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• pp.1-13
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• 2003

Overbreak or underbreak is one of the most important factors in evaluating the results of a tunnel blasting. Overbreak, which depends on the quality of rock, the type and quantity of explosives, and drilling conditions, has been a target of challenge to many blasting engineers because it directly affects construction cost. Drilling is generally known as one of the primary factors to generate overbreak. This study presents a real working model to reduce overbreak based on the analysis of drilling accuracy and overbreak generated from various working methods related to drilling. As the first step of the study, 45 experiments have been performed. The factors investigated are: marking contour line, the position of perimeter holes, the change of look-out with drilling rig position, and the proper space between perimeter holes. It is concluded that workers and engineers＇ will and efforts are the most important factors to reduce overbreak and that improving drilling method and pattern could reduce overbreak to a considerable amount.

• Explosives and Blasting
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• v.8 no.4
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• pp.3-22
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• 1990

The $\varphi{4.5}$ meters pilot tunneling work is almost done to the $\varphi{11.3}$ meters twin tunnel of NAM SAN No1. The south side pit of 400 meters is weak zone of Rock status, so client request us to allow the cautious blasting pattern for drilling on the condition of 0.2 kine vibration allowance limited for the safety of side running tunnel. The pattern of cautious blasting carried out by 6 time divided fiving on the round drilling depth of 1.20 meters(1.10) and also applied control blasting method with line drilling due to the reduction of vibration.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.2
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• pp.693-702
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• 1991

The existence of residual stress in the circumferential butt welded pipes is one of the most important problems concerning stress corrosion cracking in service. In this paper, the residual stress distributions in three kinds of circumferential butt welded pipes were measured by the hole drilling strain gage method and calculation using finite element method is performed and its results are compared with the experiments. At the inner surface of the pipe region near the center line of welding is under high tensile residual stress. However, as the distance from the center line of welding increases, the tensile component decreases and finally becomes compressive residual stress at region far away from the center line of welding. The longitudinal residual stress at the outer surface is compressive regardless of the diameter of pipe and the circumferential stress is changed rom compressive to tensile as pipe diameter increases. The results also demonstrate that the residual stress is mainly caused by self restraint bending force in the pipe welding.

• Journal of the Korean GEO-environmental Society
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• v.12 no.2
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• pp.5-14
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• 2011

The most common problem encountered in domestic tunnel construction sites are solving public resentments caused by damage to adjacent structures and buildings. The most effective excavation method in rock tunnelling is the drilling and blasting, which is the main cause of vibration resulting in the public resentments. In this study, numerical analysis is conducted to compare the vibration reduction effect of line drilling and pre-splitting methods. Furthermore, the numerical simulations are verified and the results are quantified. Finally, various combinations of explosives used in controlled blasting are used and the vibration reduction effects are evaluated, thereby proving the applicability of the controlled blasting for reduction of vibration in tunnelling.

• Tunnel and Underground Space
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• v.16 no.4 s.63
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• pp.347-356
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• 2006

We analyzed case studies doing in-depth inspection of tunnel to maintain safety of existing tunnel in constructing new tunnel near to a existing tunnel with single track. Futhermore, We accomplished in-depth inspection of existing tunnel and numerical analysis. We suggested remedies to security safety of existing tunnel. We applied line drilling and pre-large hole boring method not to have an effect on existing tunnel and convinced the safety of existing tunnel from blast-vibration and blast-noise of numerical analysis. We planed to install basset system to measure displacement of existing tunnel according to excavating new tunnel.

• Explosives and Blasting
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• v.22 no.2
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• pp.13-20
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• 2004

도심지 굴착과 같은 환경적 제약과 사회적 문제가 존재하는 현장에 대하여. 암반제거작업에 있어서 가장 경제적이고 효율적인 발파공법을 적용하기 위해서, 본 연구는 기존의 발파방진기술인 Line Drilling과 Presplitting의 상점을 살리면서, 단점을 보안한 새로운 발파방진 기술인 NPS(New Presplitting)발파법의 효과에 대하여 연구하였다. NPS 발파법의 분석은 안산암과 화강암, 화강편마암의 3종류의 암반을 대상으로 NPS 발파법의 열수를 1열, 2열, 3열, 4열을 적용하여 발파로 인한 진동을 NPS 발파법의 적용전과 후의 발파진동값을 기준으로 NPS 발파법의 전, 후 진동감쇠 효과를 비교하고, 동일 조건을 가정한 경제성을 살펴보았다. 그 결과 NPS 발파법의 3가지 암석에 대한 현장적용 결과 암종에 따른 NPS 발파공법의 진동감쇠효과의 변화보다, NPS 발파법의 적용 pattern에 대한 진동감쇠효과의 변화가 크게 나타났으며 NPS 발파공열이 2열일 때 감쇠범위는 40％∼80％로 가장 효율적으로 나타났으며 3열과 4열의 경우에도 진동감쇠효과는 있으나 그 효율이 크게 향상되지 않을 뿐 아니라 2열에 비하여 경제적으로 불리함을 알 수 있었다. 또한 NPS 발파법은 보안물과의 거리가 가까울수록 더 경제성이 큰 것으로 분석되었다.