• Title/Summary/Keyword: Limiting Drawing Ratio (LDR)

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A Study on the Warm Beep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 디프드로잉 성형성에 관한 연구)

  • Chang S. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.168-173
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    • 2000
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and $250^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness was used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed.

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A Study on the Warm Deep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 딥드로잉 성형성에 관한 연구)

  • 장성호;서대교
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.423-429
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    • 2002
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and 25$0^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness were used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed. Some cases of the experimental results were compared with the analitical results using the commercial finite element method (FEM) code.

The Application of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

  • Choe, Yeong;Lee, Gyu-Ho;Go, Dae-Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.562-569
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage then an intermediate stage has to b added the process sequence to avoid failure during the drawing operation and the optimal process design considering for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. From the results of finrte element analysis the optimal value of drawing ratio is obtained which contributes to the more uniform distribution of thickess and the smaller values of the ductile fracture infinal cup.

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A Study on the Warm Deep Drawing Ability of Sheets on Cr-Coating Die (크롬코팅 처리된 금형에서 박판의 온간 딥드로잉 성형성에 관한 연구)

  • 서대교;이재동;최치수;최이천;김헌영
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.186-192
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    • 2000
  • Some deep drawing characteristics to the elevated temperatures were investigated for the SCPI steel sheets by using the Cr-coated die. For this investigations, six steps of temperature ranges, from room temperature to 25$0^{\circ}C$, and six kinds of drawing ratio, from 2.4 to 2.9 were adopted. As a result, the limiting drawing ratio, maximum drawing force, and the maximum drawing depth were sensitively affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. Some experimental results were compared with analytical results using the DYNA-3D code.

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A Study on the Warm Deep Drawing Ability of Sheets on Cr-Coating Die (크롬 코팅 처리된 금형에서 박판의 온간 딥드로잉 성형성에 관한 연구)

  • 공경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.63-70
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    • 1999
  • Some deep drawing characteristics to the elevated temperatures were investigated for the SCP1 steel sheets by using the Cr-coated die. For this investigations six steps of temperature ranges from room temperature to 25$0^{\circ}C$ and six kinds of drawing ratio from 2.4 to 2.9 were adopted. As a result the limiting drawing ration maximum drawing force and the maximum drawing depth were sensitively affected by the elevated temperatures and the more stable thickness strain distribution was observed to the elevated temperatures, Some experimental results were compared with analytical results using the DYNA-3D code.

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A Study on the Warm Deep Drawability of Sheets in Cr-Coated Die

  • Seo, Dae-Gyo;Lee, Jae-Dong;Heo, Young-Moo;Chang, Sung-Ho;Park, Yi-Chun;Kim, Heon-Young
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.839-846
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    • 2001
  • Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

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Characteristics on the Warm Deep Drawability of Transformation-Induced Plasticity Steel Sheet (가공유기변태 강판의 온간 디프드로잉 성형 특성)

  • Kong K. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.162-167
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    • 2000
  • The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

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Prediction for Thickness and Fracture of Stainless Steel-Aluminum-Magnesium Multilayered Sheet during Warm Deep Drawing (온간 딮 드로잉에서 이종금속판재(STS430-Al3004-AZ31)의 파단 및 두께 예측을 위한 연구)

  • Lee, Y.S.;Lee, K.S.;Kim, D.
    • Transactions of Materials Processing
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    • v.21 no.1
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    • pp.49-57
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    • 2012
  • It is difficult to estimate the properties of multilayered sheet because they are composed of one or more different materials. Plastic deformation behavior of the multilayered sheet is quite different as compared to each material individually. The deformation behavior of multilayered sheet should be investigated in order to prevent forming defects and to predict the properties of the formed part. In this study, the mechanical properties and formability of stainless steel-aluminum-magnesium multilayered sheet were investigated. The multilayered sheet needs to be deformed at an elevated temperature because of its poor formability at room temperature. Uniaxial tensile tests were performed at various temperatures and strain rates. Fracture patterns changed mainly at a temperature of $200^{\circ}C$. Uniform and total elongation of multilayered sheet increased to values greater than those of each material when deformed at $250^{\circ}C$. The limiting drawing ratio (LDR) was obtained using a circular cup deep drawing test to measure the formability of the multilayered sheet. A maximum value for the LDR of about 2 was achieved at $250^{\circ}C$, which is the appropriate forming temperature for the Mg alloy. Fracture patterns on a circular cup and thickness of formed part were predicted by a rigid-viscoplastic FEM analysis. Two kinds of modeling techniques were used to simulate deep drawing process of multilayered sheet. A single-layer FE-model, which combines the three different layers into a macroscopic single layer, predicted well the thickness distribution of the drawn cup. In contrast, the location and the time of fracture were estimated better with a multi-layer FE model, which used different material properties for each of the three layers.

Development of Experimental Numerically Controlled Cushion System and Its Effects on Drawability (실험용 수치제어 쿠션 시스템의 개발과 드로잉 성형성에 미치는 영향)

  • Lee J. W.;Choi C. S.;Choi Y. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.120-123
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    • 2000
  • It is well known, for many years, that deep drawability can be improved by applying variable blank holding force. To apply variable blank holding force during cup during, we set up pressure controlling system on experimental hydraulic press, and the pressure control system is often called NC(Numerically Controlled) cushion system Using the NC cushion system we compared the drawability of square steel cups with NC cushion and that with conventional cushion. The results show drawability is greatly improved when the pressure control curve is designed in a S-shaped curve. This paper includes design details of the NC cushion system and experimental analysis of drawability with experimental NC cushion system.

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