• Title/Summary/Keyword: Lime kiln

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Archaeomagnetic Dating of Hemp Kiln and Lime Kiln (삼가마와 회가마의 고고지자기 연대)

  • Sung, Hyong-Mi
    • Journal of Conservation Science
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    • v.27 no.3
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    • pp.291-300
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    • 2011
  • Archaeomagnetic dating method is used to assign a date to the archaeological remains in which burnt soil is found by measuring the changes in terrestrial magnetism with the thermal remanent magnetization retained in burnt soil. This method, in particular, is quite useful to determine an age of the archaeological remains in which no properties are found, which makes it difficult to assigning a date. Hemp kiln and lime kiln fall under remains of these features, and 21 and 5 archaeomagnetic data from both kilns respectively were obtained by measuring the- remanent magnetization in burnt soil samples that are extracted in hemp kilns and lime kilns in the country. The results of archaeomagnetic dating with these data show the age range of the hemp kilns is between the late 10th century A.D. and the middle of the 19th century, and that of the lime kilns is between the early 16th century A.D. and the middle of the 18th century. The factor that the number of data collected from the hemp kilns was comparatively more than those from the lime kilns might affect the result, however corresponding to the fact that hemp had been used for a long period of time, the period of hemp kiln are widely spread over the chronological table. And the archaeomagnetic dating of lime kiln, in view of archaeological periods, is not only in accord with the late Joseon period when the tombs with lime-soil mixture barrier in trend; this is also telling that its width of archaeological period is comparatively narrow.

Comparison of Short-term Mechanical Characteristics of Fine-grained Soils Treated with Lime Kiln Dust and Lime (석회노분과 석회로 처리된 세립토의 단기적 역학특성 비교)

  • 김대현;사공명;이용희
    • Journal of the Korean Geotechnical Society
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    • v.20 no.3
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    • pp.75-83
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    • 2004
  • The Indiana Department of Transportation (INDOT) has permitted the use of Lime Kiln Dust (LKD) as a low-cost construction material in creating a workable platform for soil modification (not for soil stabilization) since the early 1990s on selected projects. However, the enhanced strength of soils with LKD has not been accounted for in the subgrade stability calculations in the design process. This study was initiated to evaluate how the lime kiln dust is a comparable material to hydrated lime. A series of laboratory tests were performed to assess the mechanical benefits of lime kiln dust in combination with various predominant fine grained soils encountered in the State of Indiana, such as A-4, A-6 and A-7-6. In the course of this study, several tests such as the Atterberg limits, standard Proctor, unconfined compression, CBR, volume stability, and resilient modulus were performed. As a result, mixtures of fine grained soils with 5% lime or 5% LKD substantially improve unconfined compressive strength up to 60% - 400%. CBR values for treated soils are in the range of 25 to 70 while those for untreated soils range from 3 to 18. In general, significant increase in resilient moduli of the soils treated with lime and LKD was observed. This indicates that lime kiln dust may be a viable, cost effective alternative to hydrated lime in enhancing the strength of fine grained soils.

Development of Coke Breeze Combustion Technology in the Calcining Rotary Kiln (Rotary Kiln 식석회소성로에서의 분코크스 연소 기술)

  • Kim, J.G.;Cho, H.C.;Kim, Y.W.
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.41-45
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    • 2004
  • A dust injection system was developed for the lime calcining rotary kiln for the coke dust from the coke dry quenching(CDQ) facility to be used as a fuel. The CDQ dust was injected with the gaseous fuel through the hole in the burner. In order to prevent the spot heating large particles should be removed from dust and dust should be injected as fast as possible so that particle combustion lasts as long as possible without precipitation. This is especially necessary when dust is burned together with gaseous fuel because the gaseous fuel can not go so far and in addition dust combustion aggravates hot spot heating. In this research a rotation drum screen was used to remove particles with diameter larger than 4mm and dust injection speed was 40m/sec. And the burner was adjusted not to use swirl that hinders flame go far away. With these measures scale generation iside the kiln could be reduced to be negligible and in addition NOx emission could be reduced from 150ppm to 20ppm. The fuel reduction was about 85Mcal/T-lime.

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Effect of Recirculation of Rotary Kiln Exhaust Gas for the Carbonation of Lime on the Combustion Conditions and the Amounts of NOx (생석회 탄산화를 위한 회전로 배가스 재순환이 연소 및 NOx 발생양에 미치는 영향)

  • Lee Man-Seung;Lee Si-Hyunh
    • Resources Recycling
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    • v.12 no.1
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    • pp.41-47
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    • 2003
  • In order to improve the hydration resistance of lime in the air at room temperature, carbonation and hydration experiments have been conducted. Carbonation of the surface of lime by about 6 wt% was needed to suppress the hydration of lime used in steel-making. The effect of recirculation of rotary kiln exhaust gas for the carbonation of lime on the combustion temperature and NOx concentration was analyzed by thermodynamics. From the thermodynamic calculation results, it was frond that the equi-librium combustion temperature and NOx concentration decreased with increasing volume percentage of exhaust gas.

Reuse of dredged sediments as pavement materials by cement kiln dust and lime treatment

  • Yoobanpot, Naphol;Jamsawang, Pitthaya;Krairan, Krissakorn;Jongpradist, Pornkasem;Horpibulsuk, Suksun
    • Geomechanics and Engineering
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    • v.15 no.4
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    • pp.1005-1016
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    • 2018
  • This paper presents an investigation on the properties of two types of cement kiln dust (CKD)-stabilized dredged sediments, silt and clay with a comparison to hydrated lime stabilization. Unconfined compressive strength (UCS) and California bearing ratio (CBR) tests were conducted to examine the optimal stabilizer content and classify the type of highway material. A strength development model of treated dredged sediments was performed. The influences of various stabilizer types and sediment types on UCS were interpreted with the aid of microstructural observations, including X-ray diffraction and scanning electron microscopy analysis. The results of the tests revealed that 6% of lime by dry weight can be suggested as optimal content for the improvement of clay and silt as selected materials. For CKD-stabilized sediment as soil cement subbase material, the use of 8% CKD was suggested as optimal content for clay, whereas 6% CKD was recommended for silt; the overall CBR value agreed with the UCS test. The reaction products calcium silicate hydrate and ettringite are the controlling mechanisms for the mechanical performance of CKD-stabilized sediments, whereas calcium aluminate hydrate is the control for lime-stabilized sediments. These results will contribute to the use of CKD as a sustainable and novel stabilizer for lime in highway material applications.

A study on the hydration of sludge from limestone washing process in a steel making factory (제철소 석회석수세슬러지의 수화반응 특성에 관한 연구)

  • Ahn, Ji-Whan;Kim, Ka-Yeoun;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.32-49
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    • 1994
  • Hydration process is one of the basic carbonation system. Limestone sludge produced in Pohang Iron & Steel Co., Ltd. We tested for identify of hydration characteristics. The result obtained in this study can be summarized as follows; 1. The classify of limestone sludge is type of ground calcium carbonate(-3mm+325mesh)and the major mineral of calcite, and further more high grade(CaO 51%), fine powder(15~22$\mu\textrm{m}$). 2. Limestone sludge mixed two process sludge, first one is washing process sludge and the other one is wet collect kiln dust. The composition rate is about 8:2. Wet collect kiln dust is major mineral of calcite, too. But the sludge is assumed to one by quick lime, slaked lime and unreacted natural limestone. So, the ideal process is dividing of the washing process sludge and wet collect kiln dust. 3. We manufactured of slaked lime from limestone sludge. To investigate the effect of hydration reactor, the experiments was done with various reactor type as magnetic stirrer, shaking incubator and ultrasonic vibration reactor, respectively. Generally, ultrasonic vibration reactor is excellent hydration for limestone sludge and produced very fine slaked lime powder with ideal distribution. 4. The optimum condition is 10% pulp density, when the manufacture of fine slaked lime powder by ultrasonic vibration reactor. And hydration times to compare the results of the study with ultrasonic vibration reactor of generalized most short time(5~10 min). 5. Finally, the dispersive characteristics of slaked lime powder measured 1~5 $\mu\textrm{m}$ from limestone sludge were compared with those of natural limestone ones(10~20$\mu\textrm{m}$), in order to check applicability of slaked lime with hydration process from limestone sludge.

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디지털 이미지 프로세싱과 신경망을 이용한 시멘트 Kiln 소성의 온라인 진단 및 최적 제어

  • ;Schmidt Dirk
    • Cement Symposium
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    • no.29
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    • pp.245-252
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    • 2002
  • 소성 영역(Sintering zone)에서 클링커(Clinker)의 형상 형성은 시멘트 생산 공정에서 가장 중요한 생산 공정중의 하나이다. 소성공정의 진단 및 최적 제어의 핵심은 써모그래프(Thermo graph), 즉 적외선 카메라를 이용한 온도 분포의 측정이다. 여기에서 다룰 ''PIT Indicator'' 시스템은 분진이 많은 열악한 산업 현장의 연소 시스템에 적용할 수 있도록 특별히 설계한 공냉식의 2개 채널을 가진 광학 장비에 기초하고 있다. 비디오 영상과 써모그래프 이미지 그리고 다양한 연소 특성이 카메라를 통하여 얻어지고 자기 학습 기능을 가진 소프트웨어에서 기록되고 분석된다. 이때 얻은 데이터는 수학적 모델에서 온라인으로 Free Lime 함유율을 예측하는데 이용된다. 열분포의 써모그래프 표시와 공정상의 다양한 운전 특성을 분석하여 주는 ''PIT Indicator'' 소프트웨어를 통하여 다른 공정 제어 시스템과 연결이 가능하다. 이와 같은 하드웨어와 소프트웨어를 이용하여 최적화가 필요한 여러요소들의 최적화를 동시에 그리고 온라인으로 수행할 수가 있다. Free Lime 함유율의 연속적인 온라인 연산을 통해 생산 설비 및 공정에 맞는 최소한의 에너지를 Kiln 에 공급함으로써 근본적으로 1차 연료의 절감이 가능하고 NOx와 같은 유해 가스의 배출량도 제어할 수 있다. 또한 별도로 NOx에 대한 모델을 개발하여 NOx를 정확하게 예측하는 것도 가능하다.

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Mixed Structure Effect of Fuel and Air on Rotary Kiln Burner Flame (연료 및 공기의 혼합구조가 로타리 킬른 용 버너 화염에 미치는 영향)

  • Kim, Youngho;Lee, Cheolwoo;Kim, Insu;Lim, Youngbin
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.339-342
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    • 2014
  • Rotary kiln produces lime from limestone through thermal decomposition. Ring formation in kiln internal wall is known issue that decreases productivity. The cause of ring formation is temperature imbalance as flame leans toward upper wall. Therefore, burner nozzle geometry was changed to improve air-fuel mixing state which leads to prevention of ring formation. CFD simulation and experimental test were performed in this study to investigate the effect of air-fuel mixing on flame structure, temperature and $NO_X$ concentration. It is shown that combustion efficiency has been enhanced and $NO_X$ concentration has been decreased by using swirl flow for secondary combustion air. It's also shown that flame has been straightened by using straight flow for secondary combustion air.

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A Study on the Calcination Characteristics of Jeongseon District's Limestone (정선 지역 석희석의 소성특성 연구)

  • Lee, Jae-Jang;Choi, Jae-Suk;Roh, Beum-Sik;Moon, Young-Bae
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.279-283
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    • 2000
  • Lime is one of the world's most useful chemicals and manufactured in various types of kilns, using various fuels. Quicklimes vary in reactivity with water due to variations in the time and temperature calcining process and type of kiln used. Careful attention and control of time and temperature in the calcining process is necessary to insure a highly reactive lime. Excess time and temperature will cause the lime to be over burned. The highest reactivity of quicklime is obtained by calcination of limestone in the particle size of 0.1cm~2cm, calcination temperature of $1000^{\circ}C$, calcination time 90min. It was found by the scanning electron microscopes that pores of quick lime is reducted if the soft burned quick lime is heated continually.

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Treatment of Exhaust Pollutants from a Lime Kiln of Paper-mill with Micro-bubble System (마이크로버블 장치를 이용한 제지공정 소성로 배기 오염물질 처리)

  • Jung, Jae-Ouk;Jung, Yong-Jun
    • Journal of Environmental Science International
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    • v.29 no.11
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    • pp.1025-1032
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    • 2020
  • This work was performed to develop a dip injection wet scrubber (DIWS) system with chlorine dioxide as the oxidant. The exhaust pollutants from a lime kiln of paper-mill were introduced to the system. When NaClO3 was used to oxidize NO into NO2, the oxidation was unsatisfactory and the combination of HNO3 or H2SO4 was required for 100% oxidation. ClO2 is recommended to oxidize NO and SO2 effectively. With the combination of 1st stage of DIWS and ClO2, 57.1% of NOx and 98% of SO2 were effectively removed. In the case of 2nd stage of DIWS and ClO2, 93.5% of NOx and 99% of SO2 were removed. The ClO2+DIWS process was superior to the ClO2+Scrubber process in terms of investment, running cost and NOx removal efficiency.