• Title/Summary/Keyword: Lightweight Model

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Structural Design of a Front Lower Control Arm Considering Durability (내구성을 고려한 하부 컨트롤 암의 구조설계)

  • Park, Han-Seok;Kim, Jong-Kyu;Seo, Sun-Min;Lee, Kwon-Hee;Park, Young-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.69-75
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    • 2009
  • Recently developed automotive components are getting lighter providing a higher fuel efficiency and performance. Following the current trend, this study proposes a structural optimization method for the lower control arm installed at the front side of a Vehicle. Lightweight design of lower control arm can be achieved through design and material technology. In this research, the shape of lower control arm was determined by applying the optimization technology and aluminum was selected as a steel-substitute material. Strength performance is the most important design requirement in the structural design of a control arm. This study considers the static strength in the optimization process. For the optimum design, the durability analysis is performed to predict its fatigue life. In this study, the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint. Optimum designs are obtained by the in-house program, EXCEL-Kriging. Also, based on the optimum model obtained for the static strength, the optimization of Index of Fatigue Durability is carried out to get th optimum fatigue performance.

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A Study on Shape Optimization of High-Speed Index Table with Hypoid Gear (하이포이드기어 내장형 고속 인덱스 테이블의 형상최적화에 관한 연구)

  • Lee, Choon Man;Ahn, Jong Wook;Kim, Dong Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.179-184
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    • 2015
  • In the recent field of Machining, with the improving efficiency of processing, the index table is a key unit according to the increase of parts in available processing when working with the three axes at the same time. As an essential product of MCT, the index tables effect an influence on product quality of machined parts. Therefore, it is necessary to design the shape of index table with stability, high stiffness, lightweight structure. In this study, the optimal shape of index table was proposed using by design of experiment. The maximum displacement and stress analysis were carried out by using FEM software. The optimized shape was verified by using the statistical software. The results of shape optimization were confirmed that both displacement and stress were reduced in comparison with initial model.

Analytical and Numerical Study on Mechanical Behavior of Unit Cell of Pyramidal Truss Core Structures (피라미드 트러스 코어 단위셀의 기계적 특성에 관한 해석적 및 수치적 연구)

  • Kim, Sang-Woo;Lee, Young-Seon;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.623-631
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    • 2011
  • Metallic sandwich panels based on a truss core structure have been developed for a wide range of potential applications with their lightweight and multi-functionality. Structural performance of sandwich panels can be predicted from the studies on mechanical behavior of a unit cell of truss core structures. Analytical investigations on the unit cell provide approximated guidelines for the design of overall core structures for a specific application in short time. In this study, the effects of geometrical parameters on mechanical behavior of a pyramidal shape of unit cell were investigated with analytical models. The unit cell with truss member angle of 45 degree was considered as reference model and other models were designed to have the same weight and projected area but different truss member angle. All truss members were assumed to be connected with pin joint in analytical models. Under the assumptions, the equivalent strength and stiffness of the unit cell under compressive and shear loads were predicted and compared. And finally, the optimum core member angle to have maximum mechanical property could be calculated and verified with FE analysis results.

Secure and Efficient Identity-based Batch Verification Signature Scheme for ADS-B System

  • Zhou, Jing-xian;Yan, Jian-hua
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.13 no.12
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    • pp.6243-6259
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    • 2019
  • As a foundation of next-generation air transportation systems, automatic dependent surveillance-broadcast (ADS-B) helps pilots and air traffic controllers create a safer and more efficient national airspace system. Owing to the open communication environment, it is easy to insert fake aircraft into the system via spoofing or the insertion of false messages. Efforts have thus been made in academic research and practice in the aviation industry to ensure the security of transmission of messages of the ADS-B system. An identity-based batch verification (IBV) scheme was recently proposed to enhance the security and efficiency of the ADS-B system, but current IBV schemes are often too resource intensive because of the application of complex hash-to-point operations or bilinear pairing operations. In this paper, we propose a lightweight IBV signature scheme for the ADS-B system that is robust against adaptive chosen message attacks in the random oracle model, and ensures the security of batch message verification and against the replaying attack. The proposed IBV scheme needs only a small and constant number of point multiplication and point addition computations instead of hash-to-point or pairing operations. Detailed performance analyses were conducted to show that the proposed IBV scheme has clear advantages over prevalent schemes in terms of computational cost and transmission overhead.

Tailoring Operations based on Relational Algebra for XES-based Workflow Event Logs

  • Yun, Jaeyoung;Ahn, Hyun;Kim, Kwanghoon Pio
    • Journal of Internet Computing and Services
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    • v.20 no.6
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    • pp.21-28
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    • 2019
  • Process mining is state-of-the-art technology in the workflow field. Recently, process mining becomes more important because of the fact that it shows the status of the actual behavior of the workflow model. However, as the process mining get focused and developed, the material of the process mining - workflow event log - also grows fast. Thus, the process mining algorithms cannot operate with some data because it is too large. To solve this problem, there should be a lightweight process mining algorithm, or the event log must be divided and processed partly. In this paper, we suggest a set of operations that control and edit XES based event logs for process mining. They are designed based on relational algebra, which is used in database management systems. We designed three operations for tailoring XES event logs. Select operation is an operation that gets specific attributes and excludes others. Thus, the output file has the same structure and contents of the original file, but each element has only the attributes user selected. Union operation makes two input XES files into one XES file. Two input files must be from the same process. As a result, the contents of the two files are integrated into one file. The final operation is a slice. It divides anXES file into several files by the number of traces. We will show the design methods and details below.

Development of Resistance Spot Weldability Estimation Using Lobe Diagram for Steel Plate of Automobiles (로브곡선을 이용한 자동차용 신강재의 저항 점 용접성 평가 기술 개발)

  • Kim, Tae-Hyung;Lee, Dong-Ock;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.59-65
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    • 2005
  • The resistance spot welding is one of the most commonly used welding process for joining the sheet metal in automotive manufacturing process due to higher deposition rates and higher economy achieved. Control variables in the resistance spot welding for achieving high quality are welding current, welding force and welding time. Generally at the manufacturing scene, welding current Vs welding time lobe diagram is used to estimate weldability because controlling welding force is not practical due to economical reasons. However new automotive steel plates have been developed to make lightweight automobiles and to improve resistance against rusting. Also the weldability of these steel plates are worst than the existing steel plates because of changing bare metal and surface plating effect. In consequence of above mentioned reasons, it is necessary to use welding force to present the lobe diagram. In this study, we obtained the welding force Vs welding current lobe diagram for commonly used GA steel plate and found that the second order repression model of tensile shear strength was useful in reducing the number of experiments, and the indentation, and thickness change during welding were used as a response to estimate quantitatively expulsion.

A Study on the Crash Characteristics and Analysis of Spot+adhesive Welds in Automobile B-pillar Parts (자동차 B-pillar부품의 스폿용접 및 접착 혼용 용접부의 충돌특성 및 해석에 관한 연구)

  • Choi, Young-Soo;Yun, Sang-Man;Cho, Yong-Joon;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.72-81
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    • 2011
  • In the present day, the needs of new steel for lightweight car-body have been increased in the automotive industry. however, the resistance spot welding is difficult to apply to the new steel because of the narrow weld current range and defects. As the solutions to these problems, adhesive bonding process is proposed. Adhesive bonding which reduce noise and vibration can be applied to joining the new steel. In this study, crash tests of b-pillar applied the resistance spot welding, structural adhesive bonding, the mixture of the structural adhesives and resistance spot welding were performed. And FEM crash model for b-pillar applied the structural adhesive bonding was developed. The results of experiment and analysis on b-pillar crash test were compared to verify the validity.

A Study on the Optimization of Lifting Lug for Block Erection (선박 블럭 탑재용 러그 구조 최적화 연구)

  • Min, Dug-Ki;Eum, Sung-Min
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.82-89
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    • 2011
  • In general, a number of lifting lugs have been used in shipbuilding industry and the D-type lugs are mainly used. The aim of this paper is to increase the cycle of the use and to reduce the size of lifting lugs to introduce lightweight shackle. In this study, nonlinear elasto-plastic analysis has been performed to confirm the ultimate strength of lifting lugs. In order to evaluate the proper design-load distribution around lug eye, the contact force between lifting lug and shackle pin has been realized by gab element model. Gap element modeling and nonlinear analysis are carried out using the finite element program MSC/PATRAN & ABQUS. Additionally the ultimate strength tests were performed to verify the structural adequacy of newly designed lifting lug and to insure safety of it. The D-10, 15, 20 & 40 ton models which are mainly used in the block erection are selected in the strength test. According to the results of the analysis and strength test, the ultimate strength of the newly designed lifting lugs has been estimated to exceed 3 times of design working load.

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A Study on Manufacturing Technology and Evaluation of the Structural Integrity of a Sandwich Composite Train Roof Structure (샌드위치 복합재 철도차량 루프구조물의 구조 안전성 평가 및 제작기술 연구)

  • Shin Kwang-Bok;;;Lee Sang-Jin
    • Journal of the Korean Society for Railway
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    • v.9 no.1 s.32
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    • pp.43-49
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    • 2006
  • We have evaluated the structural integrity of a sandwich composite train roof structure that can be a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof structure was 11.45 meters long and 1.76 meters wide. The finite element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-conditioned system. The 3D sandwich finite element model was introduced to examine the structural behavior of the hollow aluminum extrusion frames joined to both sides of the sandwich composite train roof. The results shown that the structural performance of the sandwich composite train roof under loading conditions specified is satisfaction and the use of aluminum reinforced frame and aluminum honeycomb core is beneficial with regard to weight saving and structural performance in comparison with steel reinforced frame and polyurethane foam core. Also, we have manufactured prototype of sandwich composite train roof structure on the basis of analysis results.

Structural Design of a 750kW Composite Wind Turbine Blade (750kW급 풍력발전기용 복합재 블레이드의 구조설계)

  • Jung C.K.;Park S.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.18-21
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    • 2004
  • A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.

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