• Title/Summary/Keyword: Light-weight aggregate

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Study on Manufacturing Characteristics of Carbonated lightweight Aggregate using Sewage Sludge (하수슬러지를 이용한 탄화경량골재의 제조 특성 연구)

  • Yoo, Yeong-Seok
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.6
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    • pp.743-750
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    • 2013
  • In this study, the carbonized aggregate of light weight and high mechanical strength using sewage sludge was evaluated with changing carbonation variables of temperature, detention time and feed condition. Porosity and mechanical strength was simultaneously increased according to increase of carbonization temperature unexpectedly. Carbonization detention time above 1 hour nearly affect on the porosity, but mainly on mechanical strength of the carbonized aggregate in case of clay addition. On $900^{\circ}C$, porosity and mechanical strength was increased rapidly, but above $1000^{\circ}C$, porosity began to decrease. Clay addition was very effective on increase of mechanical strength following much loss in porosity. The carbonized aggregate manufactured at $900^{\circ}C$ adding 30 % clay in sewage sludge was higher a little in porosity and 3 times in mechanical strength than those at $700^{\circ}C$ not adding clay. Consequently, in manufacturing the carbonized aggregate having simultaneously high porosity and mechanical strength, it is desirable to have operational condition of $900{\sim}1000^{\circ}C$ temperature and 1 hour time, and clay addition within 30 % for further higher mechanical strength.

A Study on the Present States & Problems of Domestic Standards for Lightweight Aggregate Concrete (국내 경량골재콘크리트 관련 규격의 현황 및 문제점 분석 연구)

  • Kim, Sang-Heon;Park, Dae-Oh;Ji, Suk-Won;Yoo, Taek-Dong;Choi, Soo-Kyung;Seo, Chee-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.405-408
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    • 2006
  • In this study it compares a Japanese standards which is most similar contents with domestic standards related with the light weight aggregate concrete and derives the fundamental data from the results so that it will be able to refer at maintenance of standards or specifications in future. The case of domestic is the actual more insufficient condition which is described in the standards and the specifications than Japanese standards. For the production of he domestic light weight concrete the development of general standards and construction guides and control of water content ratio of the light weight aggregates become accomplished rightly in quality of construction site.

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Engineering Properties of Lightweight Aggregate Concrete Using Dry Bottom Ash as Coarse Aggregate (건식 바텀애시 굵은골재를 사용한 경량골재 콘크리트의 공학적 특성)

  • Sung, JongHyun;Sun, JungSoo;Choi, SunMi;Bok, YoungJae;Kim, JinMan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.166-167
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    • 2013
  • Bottom ash, which is discharged through a wet process in a thermal power plant, contains much unburned coal due to quenching and much salt due to seawater. However, dry bottom ash discharged through a dry process contains low unburned coal and salt, and has light -weight due to many pores. Therefore, it is expected that it can be used as lightweight aggregate. This study deals with the basic properties of concrete used dry bottom ash as coarse aggregate. As a results, the concrete having high content of dry bottom ash aggregate showed high slump by using water reducing agent and its air content was within 5±1.5% as designed value, similarly to normal weight concrete. It also showed a lower compressive strength than 100% of crushed stone.

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Analysis of Coal Combustion and Particle Temperature Profiles in a Rotary Kiln for Production of Light-weight Aggregate (경량골재 로타리킬른의 운전최적화를 위한 석탄연소 및 원료입자 승온특성 해석)

  • Park, Jong-Keun;Ryu, Changkook;Kim, Young-Ju
    • Journal of the Korean Society of Combustion
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    • v.19 no.3
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    • pp.18-25
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    • 2014
  • Bottom ash from a coal-fired power plant is usually landfilled to a nearby site, which causes a growing environmental concern and increased operating costs. One way of recycling the bottom ash is to produce light-weight aggregate (LWA) using a rotary kiln. This study investigated the temperature profiles of raw LWA particles in a rotary kiln to identify the range of operating conditions appropriate for ideal bloating. For this purpose, a new simulation method was developed to integrate a 1-dimensional model for the bed of LWA particles and the computational fluid dynamics (CFD) for the fuel combustion and gas flow. The temperature of LWA particles was found very sensitive to the changes in the air preheating temperature and excess air ratio. Therefore, an accurate control of the operation parameters was essential to achieve the bloating of LWA particles without excessive sintering or melting.

Study on the Modification Effect of Lightweight Aggregate using Blast Furnace Slag (고로슬래그 미분말을 이용한 경량골재의 표면개질 효과에 관한 연구)

  • Kim, Ho-Jin;Park, Sun-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.111-116
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    • 2022
  • Recently, building structures tend to be super high-rise and large-scale with the development of concrete technology. When high-rise building is constructed of reinforced concrete structure, it has a disadvantage that its own weight increases. Light weight aggregate(LWA) was developed to compensate for these shortcomings. Manufacturing concrete using these light weight aggregates has the advantage of reducing the self weight of the reinforced concrete structure, but has a disadvantage in that the strength of the concrete is reduced. In this study, an experimental study was conducted to investigate the strength characteristics of hardened cement according to the presence or absence of surface coating of lightweight aggregates. As a result, in terms of compressive strength, the surface-coated lightweight aggregate exhibited higher strength than the uncoated lightweight aggregate. Also, it was considered that this is because the interfacial voids of the surface coated lightweight aggregate mixed cement hardened body were filled with blast furnace slag fine powder particles.

Strength properties of Polymer-modified Sandwich panel core using non-structural lightweight Aggregate (비구조용 경량 골재를 충진재로 활용한 폴리머 개질 샌드위치 패널 심재의 강도 특성)

  • 노정식;도정윤;문경주;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.775-780
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    • 2002
  • Sandwich panel made by foamed styrene and ployuretane has been used generally in the construction area because of the high thermal conductivity and light weight but they occur harmful gases to both bodies and environments in the high temperature over $50^{\circ}C$. So, the purpose of this study is to investigate the physical properties of light-weight panel using the non-structural lightweight aggregate as a part of the substitution of foamed styrene and ployuretane. This paper dealt with the effect of the addition of polymer dispersion such as SBR, St/BA-1 and St/BA-2 having polymer-cement ratio as 5, 10, 15% and the filling ratio of continuous void as 50, 60% on the strength of polymer-modified sandwich panel core. From the results, we could know that the compressive and flexural strength of the sandwich panel core using non-structural lightweight aggregate and polymer dispersion such as SBR, St/BA-1 and St/BA-2 tended to be increased with an increase in the polymer-cement ratio and the filling ratio of continuous void.

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Properties of Cement Mortar Using Mica Waste as Fine Aggregate (운모폐석을 잔골재로 사용한 시멘트 모르타르의 특성)

  • 윤기원;김광화;오상백;한민철;류현기;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.481-484
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    • 2003
  • This study is intended to investigate application of mica waste(MS) to fine aggregate for mortar by comparing it with cement mortar in which crushed sand(CS) and river sand(NS) are used. According to the results, as the physical properties of aggregate, specific gravity is large in order of MS, NS and CS, absorption ratio in order of MS, CS and NS, and unit weight and solid volume percentage in order of NS, CS and MS. In the case of MS mortar, mechanical properties, drying shrinkage and heat conduction ratio are reduced, but the radiative amount of infrared light is excellent compared with NS mortar. Fluidity and unit weight of MS mortar is larger than those of CS mortar, and strength does not make differences. Length change by drying shrinkage is larger, but heat conduction ratio and radiative amount of infrared light are smaller than CS mortar. Thus, it proves that MS can be used in place of NS and CS, but its quality is deteriorated slightly.

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Evaluation on Mechanical Properties of High Strength Light-Weight Concrete with Elevated Temperature and loading (하중조건과 고온에 의한 고강도 경량 콘크리트의 역학적 특성 평가)

  • Kim, Gyu-Yong;Kim, Young-Sun;Choe, Gyeong-Cheol;Park, Hyun-Gil;Lee, Tae-Gyu
    • Journal of the Korea Concrete Institute
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    • v.23 no.6
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    • pp.723-730
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    • 2011
  • It is very important to experimentally evaluate concrete behavior at elevated temperature because aggregates make up approximately 80 percent of volume in concrete. In this study, an experiment to evaluate mechanical properties of normal weight and light weight concrete of 60 MPa was conducted. Based on loading level of 0, 20 and 40 percent, the tests of 28 days compressive strength, elastic modulus, thermal strain, total strain, and transient creep using ${\phi}100{\times}200mm$ cylindrical specimens at elevated temperature were performed. Then, the results were compared with CEB (Committes Euro-international du Beton) model code. The results showed that thermal strain of light weight concrete was smaller than normal weight concrete. Also, the results showed that compressive strength of light concrete at $700^{\circ}C$ was higher than normal weight concrete and CEB code, similar to that obtained at ambient temperature. Transient creep developed from loading at a critical temperature of $500^{\circ}C$ caused the concrete strains to change from expansion to compression. The transient creep test result showed that internal force was high when the ratio of shrinkage between concrete and aggregate was more influential than thermal expansion.

Development of high performance patching repair mortars with light weight and sulfuric acid resistance properties (경량 및 내황산 특성을 가진 고성능 단면복구 모르타르의 개발)

  • Kim, Kyoungmin;Park, Junhui;Ahn, Tae-ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.4
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    • pp.167-172
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    • 2017
  • In this study, high performance patching repair mortars with light weight and sulfuric acid resistance properties were suggested. Their performance estimation were investigated based on KS F 4042 using patching repair mortar with light weight aggregate and soluble polymer of Type I and sulfuric acid resistance mortar of Type II, From these results, it was confirmed that these motors were satisficed and improved by all standard tests of KS F 4042.

Evaluation of the Unit Weight and Strength Properties of Lightweight Porous Blocks according to Replacement Ratio of Bottom Ash Aggregate (바텀애쉬골재 대체율에 따른 경량투수블록의 단위용적질량 및 강도특성 평가)

  • Lee, Kyung-Su;Oh, Tae-Gue;Jeong, Su-Bin;Kim, Young-Uk;Choi, Hee-Yong;Choi, Se-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.215-216
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    • 2019
  • Recently, due to abnormal climate phenomena caused by greenhouse gas, flood damage such as local torrential rain has been emerging in Korea. Accordingly, there is a growing need for porous blocks capable of permeability in concrete, but there are limitations in commercialization due to problems such as high unit weight and flexural strength development limitations. This study investigates the unit weight and strength properties of porous blocks using bottom ash as an alternative to aggregate as part of a study to improve the light weight of porous blocks.

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