• Title/Summary/Keyword: Light-weight Structures

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Experimental and Numerical Study on the Elastic-Plastic, Large Deflection, Post-Buckling Behavior of Axially Compressed Circular Cylindrical Tubes (축방향 압축력을 받는 원통형 박막소재의 좌굴후 탄소성 대변형에 관한 실험 및 해석 연구)

  • Kwon, Se-Mun;Yun, Hee-Do
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.969-974
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    • 2001
  • Circular cylindrical tubes are widely used in structures such as vehicles and aircraft structures, where light weight and high compressive/bending/torsional load carrying capacity are required. When axially compressed, relatively thick circular cylindrical tubes deform in a so-called ring mode. Each ring develops and completely collapses one by one until the entire length of the tube collapses. During the collapse process the tube absorbs a large amount of energy. Like honey-comb structures, circular cylindrical tubes are light weighted, are capable of high axial compressive load, and absorb a large amount of energy before being completely collapsed. In this report, the subject of axial plastic buckling of circular cylindrical tubes was reviewed first. Then, the axial collapse process of the tubes in a so-called ring mode was studied both experimentally and numerically. In the experiment, steel tubes were axially compressed slowly until they were completely collapsed. Fixed boundary condition was provided. Numerical study involves axisymmetric, elastic-plastic, large deflection, self-contact mechanisms. The measured and calculated results were presented and compared with each other. The purpose of the study was to evaluate the load carrying capacity and the energy absorbing capacity of the tube.

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Powder Metallurgy for Light Weight and Ultra-Light Weight Materials

  • Kieback, B.;Stephani, G.;Weiβgarber, T.;Schubert, T.;Waag, U.;Bohm, A.;Anderson, O.;Gohler, H.;Reinfried, M.
    • Journal of Powder Materials
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    • v.10 no.6
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    • pp.383-389
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    • 2003
  • As in other areas of materials technology, the tendency towards light weight constructions becomes more and more important also for powder metallurgy. The development is mainly driven by the automotive industry looking for mass reduction of vehicles as a major factor for fuel economy. Powder metallurgy has to offer a number of interesting areas including the development of sintered materials of light metals. PM aluminium alloys with improved properties are on the way to replace ferrous pars. For high temperature applications in the engine, titanium aluminide based materials offer a great potential, e.g. for exhaust valves. The PM route using elemental powders and reactions sintering is considered to be a cost effective way for net shape parts production. Furthermore it is expected that lower costs for titanium raw materials coming from metallurgical activities will offer new chances for sintered parts with titanium alloys. The field of cellular metals expands with the hollow sphere technique, that can provide materials of many metals and alloys with a great flexibility in structure modifications. These structures are expected to be used in improving the safety (crash absoption) and noise reduction in cars in the near future and offer great potential for many other applications.

Effects of Plant Types on Group Production Structure, Growth and Yield of Green Pepper (Capcicum annuum L.) in Greenhouse (시설고추 초형이 군락생산구조, 생육 및 수량에 미치는 영향)

  • Jeon, Hee;Kim, Kyung-Je
    • Journal of Bio-Environment Control
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    • v.6 no.2
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    • pp.86-91
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    • 1997
  • This study was conducted to improve group production structure of green pepper in greenhouse. Plant was trained 45$^{\circ}$ branching, erection after 45$^{\circ}$ branching and erection. Light absorption index was calculated to investigate relation of light intensity and leaf area in different plant type according to plant height. Group production structure was analyzed with relative light intensity and dry weight of plant. In total growing seasons, group production structures were good in order of erect type after 45$^{\circ}$ branching > erect type > 45$^{\circ}$ branching type in view of light absorption, leaf and stem distribution. Plant height of erect type was taller than any other case, and average node length of 45$^{\circ}$ branching type was shorter than any other case. But stem diameter, leaf area, fresh weight and dry weight of erect type after 45$^{\circ}$ branching were superior to any other case. Yield is order of erect type after 45$^{\circ}$ branching > 45$^{\circ}$ branching type > erect type.

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A Study on the Conceptual Design for the Material Substitution of Rolling Stock Structures (소재대체를 이용한 철도 차량구조의 개념설계 연구)

  • 구정서
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.2
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    • pp.171-181
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    • 2004
  • This paper developed the theoretical method to predict structural performances and weight reduction rates of a carbody when its materials should be substituted. For the material substitution design of the carbody, the bending, axial and twisting deformations are evaluated under the constant stiffness and strength conditions. For the design of the primary structures such as the center beams, the cross beams and the cantrails, the bending and axial deformations are investigated under the condition of the constant bending stiffness, the constant bending or buckling strength by considering both the material properties and the cross sectional shapes. The developed indices to measure the weight reduction by the material substitution give good informations on the weak and strong points of a carbody design.

The Need for Weight Optimization by Design of Rolling Stock Vehicles

  • Ainoussa, Amar
    • International Journal of Railway
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    • v.2 no.3
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    • pp.124-126
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    • 2009
  • Energy savings can be achieved with optimum energy consumptions, brake energy regeneration, efficient energy storage (onboard, line side), and primarily with light weight vehicles. Over the last few years, the rolling stock industry has experienced a marked increase in eco-awareness and needs for lower life cycle energy consumption costs. For rolling stock vehicle designers and engineers, weight has always been a critical design parameter. It is often specified directly or indirectly as contractual requirements. These requirements are usually expressed in terms of specified axle load limits, braking deceleration levels and/or demands for optimum energy consumptions. The contractual requirements for lower weights are becoming increasingly more stringent. Light weight vehicles with optimized strength to weight ratios are achievable through proven design processes. The primary driving processes consist of: $\bullet$ material selection to best contribute to the intended functionality and performance $\bullet$ design and design optimization to secure the intended functionality and performance $\bullet$ weight control processes to deliver the intended functionality and performance Aluminium has become the material of choice for modern light weight bodyshells. Steel sub-structures and in particular high strength steels are also used where high strength - high elongation characteristics out way the use of aluminium. With the improved characteristics and responses of composites against tire and smoke, small and large composite materials made components are also found in greater quantities in today's railway vehicles. Full scale hybrid composite rolling stock vehicles are being developed and tested. While an "overdesigned" bodyshell may be deemed as acceptable from a structural point of view, it can, in reality, be a weight saving missed opportunity. The conventional pass/fail structural criteria and existing passenger payload definitions promote conservative designs but they do not necessarily imply optimum lightweight designs. The weight to strength design optimization should be a fundamental design driving factor rather than a feeble post design activity. It should be more than a belated attempt to mitigate against contractual weight penalties. The weight control process must be rigorous, responsible, with achievable goals and above all must be integral to the design process. It should not be a mere tabulation of weights for the sole-purpose of predicting the axle loads and wheel balances compliance. The present paper explores and discusses the topics quoted above with a view to strengthen the recommendations and needs for the weight optimization by design approach as a pro-active design activity for the rolling stock industry at large.

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A Study on Intelligent Predictive PID Control Systems for Vibration of Structure due to Environmental Loads (환경적 부하로 인해 발생되는 건축물의 진동을 위한 지능형 예측 PID 제어시스템에 관한 연구)

  • Cho, Hyun-C.;Lee, Young-J.;Lee, Jin-W.;Lee, Kwoon-S.
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.798-800
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    • 1998
  • In recent years, advances in construction techniques and materials have given rise to flexible light-weight structures. Because these structures extremely susceptib environmental loads, these random loadings u produce large deflection and acceleration on structures. Vibration control system of structur becoming an integral part of the structural syst the next generation of tall building. The proposed control system is applied to s degree of structure with mass damping and com with conventional PID and neural network PID system.

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Application Technologies of Fiber Reinforced Composites on the Building Structure (섬유복합재료(FRP)의 건설 적용 사례 연구 (건축편))

  • Han Bog-Kyu;Kwon Young-Jin;Park Sung-Woo;Hong Geon-Ho
    • Composites Research
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    • v.19 no.3
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    • pp.37-42
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    • 2006
  • In the past, the technology of strengthening structures using FRP composites was still in its infancy, with very few publications on the technology available. However, recently strengthening of Reinforced concrete (RC) and other structures using advanced fibre-reinforced polymer/plastic(FRP) composites has become very popular in the last few years. As the well-known advantages of FRP composites including both good corrosion resistence and ease for site handling due to their light weight, also its design methods have been ensured the safe and economic use of this new technology, FRPs have been used widely and demonstrated in the field of aero industries etc. The purpose of this paper is to report the examples of the many diverse applications of Fiber Reinforced Plastic in construction materials of structures.

Laminate Weight Optimization of Composite Ship Structures based on Experimental Data (FRP 기계적 물성을 고려한 복합소재 선체구조 적층판 경량화 설계)

  • Oh, Daekyun;Han, Zhiqiang;Noh, Jackyou;Jeong, Sookhyun
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.2
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    • pp.104-113
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    • 2020
  • The study aims to improve the previous theory-based algorithm on the lightweight design of laminate structures of a composite ship based on the mechanical properties of fiber, resin, and laminates obtained from experiments. From a case study on using a hydrometer to measure the specific gravity of e-glass fiber woven roving fabric/polyester resin used as the raw material for the hull of a 52 ft composite ship, the equation for calculating the weight of laminate was redefined, and the relationship between decreasing mechanical properties and increasing glass content was determined from the results of material testing according to ASTM D5083 and ASTM D790. After applying these experimental data to the existing algorithm and improving it, a possible laminate design that maximizes the specific strength of the composite material was confirmed. In a case study that applied the existing algorithm based on rules, the optimal lightweight design of composite structures was achieved when the weight fraction of e-glass fiber was increased by 57.5% compared with that in the original design, but the improved algorithm allowed for an increase of only 17.5%.

The Design and Construction Consideration for Developing the Human Powered Aircraft (인력비행기 개발을 위한 설계 및 제작 고려 요소)

  • Lee, Ki-Young;Choi, Seong-Ok
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.29-38
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    • 2009
  • This paper surveys the historical perspective and design considerations for developing the human powered aircraft(HPA). Especially the weight and materials, aerodynamics, flight controls, and power trains are focused. The average power a human can produce and sustain is approximately 200${\sim}$250 W which is a critical design constraint of HPA. The survey shows that the empty weight of HPA was in the 30${\sim}$40 kg range(90${\sim}$110 kg include pilot). Thus, in order to design a successful HPA, the value of power to weight ratio should be 2.0 W/kg or above. The HPA design technique could be applied directly to the development of an unmanned high altitude airplanes used for atmospheric research, where light structures, low Reynolds number aerodynamics and high efficiency propeller design are required as well.

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Dismountable steel tensegrity grids as alternate roof structures

  • Panigrahi, Ramakanta;Gupta, Ashok;Bhalla, Suresh
    • Steel and Composite Structures
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    • v.9 no.3
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    • pp.239-253
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    • 2009
  • This paper reviews the concept of tensegrity structures and proposes a new type of dismountable steel tensegrity grids for possible deployment as light-weight roof structures. It covers the fabrication of the prototype structures followed by their instrumentation, destructive testing and numerical analysis. First, a single module, measuring $1m{\times}1m$ in size, is fabricated based on half-cuboctahedron configuration using galvanised iron (GI) pipes as struts and high tensile stranded cables as tensile elements. Detailed instrumentation of the structure is carried out right at the fabrication stage. The structure is thereafter subjected to destructive test during which the strain and the displacement responses are carefully monitored. The structure is modelled and analyzed using finite element method (FEM) and the model generated is updated with the experimental results. The investigations are then extended to a $2{\times}2$ grid, measuring $2m{\times}2m$ in size, fabricated uniquely by the cohesive integration of four single tensegrity modules. After updating and validating on the $2{\times}2$ grid, the finite element model is extended to a $8{\times}8$ grid (consisting of 64 units and measuring $8m{\times}8m$) whose behaviour is studied in detail for various load combinations expected to act on the structure. The results demonstrate that the proposed tensegrity grid structures are not only dismountable but also exhibit satisfactory behaviour from strength and serviceability point of view.