• Transactions of Materials Processing
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• v.21 no.2
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• pp.126-130
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• 2012

Accurate optical texturing of light guide plate over the entire surface area is an important technical issue in LCD TV industry. Injection molding process has the potential to produce large light guide plates having highly efficient optical textures such as micro-prism array. This study is focused on the effect of the degree of replication of the micro texture of the 40" injection molded light guide plates on the overall optical performance of the display panel. Measured replication ratios of the micro-textures formed with three different types of injection molding process were considered in the modeling of prismatic micro segment array. Optical simulation was conducted and results were discussed.

• Design & Manufacturing
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• v.18 no.2
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• pp.41-50
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• 2024

In this study, experimental design methods were used to derive optimal process conditions for improving the thickness uniformity of a 0.40 mm, 3.5 inch light guide panel. Process mapping and expert group analysis were used to identify factors that influence the thickness of injection molded products. The key factors identified were mold temperature, mold temperature, injection speed, packing pressure, packing time, clamp force, and flash time. Considering the resin manufacturer's recommended process conditions and the process conditions for similar light guide plates, a three-level range was selected for the identified influencing factors. L27 orthogonal array process conditions were generated using the Taguchi method. Injection molding was performed using these L27 orthogonal array to mold the 3.5 inch light guide plates. Thickness measurements were then taken, and the results were analyzed using the signal-to-noise ratio to maximize the CpK value, leading to the determination of the optimal process conditions. The thickness uniformity of the product was analyzed by applying the derived optimum process conditions. The results showed a 97.5% improvement in the Cpk value of 3.22 compared to the process conditions used for similar light guide plates.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.1047-1048
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• 2012

• Journal of Surface Science and Engineering
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• v.49 no.2
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• pp.178-185
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• 2016

In this study, we have fabricated light guide plates (LGPs) in thin film form for edge type back light unit (BLU) by using UV imprint lithography. In the LGPs, the pattern of functional resins on PC and PMMA substrates were successfully transferred from original master mold through PVC stamp. Optimized pattern arrays with slowly-sloped density were designed to obtain high brightness and uniformity. We could obtain a relatively improved brightness of $950cd/m^2$ and a uniformity of 87.3% by using the NP-S20 functional resins at an input power of 1.3 W because NP-S20 resin could show high formability after UV hardening process. The LGP prepared on polymethylmethacrylate (PMMA) substrate exhibited higher brightness than that on polycarbonate (PC) substrate because PMMA has lower refractive index resulting in more refraction toward the vertical direction.

• 한국정보디스플레이학회:학술대회논문집
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• 2009.10a
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• pp.693-696
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• 2009

The ray-tracing technique was used to optimize the light guide plate for the purpose of improving the on-axis luminance on the edge-lit backlights. One-dimensional prisms and engraved V-shaped patterns were applied to the upper and the lower surfaces of the light guide plate, respectively. By optimizing the apex angles of these micro-structures, as well as the shape of the reverseprism film put over the light guide plate, highly-collimated light-output distribution could be obtained on the backlight, which may contribute to the development of mobile LCD's with low power consumption.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.55-59
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• 2007

Technologies of super-precision micro pattern mold machining and high-performance optical films manufacturing using thereof forms the basis of recent display industries which have developed remarkably. Especially, it is the light guide plates and high luminous intensity prism sheets at BLU or FLU in LCD and lenses at virtual keyboard's display to be manufactured by micro machining technology. One way the industry requires to do that is by developing high-performance light guide plates or films which are existing light guide plates, diffusion films and luminance enhancement prism films all in one. In this research effort, basic processing of the micro pyramid structure by shaping method is proposed. Experiments of mold machining of pitch $20{\mu}m$ tetrahedral pyramid and pitch $100{\mu}m$ trihedral pyramid using a $90^{\circ}$ diamond tool were conducted to identify a variety of machining features, such as cutting forces, conditions of the surface, shapes of chips, and influence of materials.

• Journal of the Optical Society of Korea
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• v.19 no.2
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• pp.159-164
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• 2015

In the injection-molded light guide plate the replication quality, i.e. the reproduction accuracy, of micro-patterns should be high and uniform over the entire surface area. However technical difficulty in meeting the necessary replication quality arises as the plate size becomes large for TV applications. We propose a simulation technique to optimize the distribution of micro-patterns on a 55-inch injection molded light guide plate considering non-ideal replication quality of micro-patterns. The luminance uniformity could be improved by more than 16% by optimizing the pattern distribution in spite of the same replication quality.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.2
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• pp.133-139
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• 2011

We have performed optical design of light guide plates (LGPs) for a photobioreactor by using an illumination design tool. An LGP having light emitting diodes (LEDs) as a light source on the four sides was designed by optimizing the distribution of LGP patterns and design of another LGP, on top of which sunlight was focused by a Fresnel lens, was executed. Finally, a hybrid-solar-and-LED-lighting scheme was described. Detailed design process and optical performances of the designed LGPs are presented.

• 한국정보디스플레이학회:학술대회논문집
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• 2002.08a
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• pp.880-882
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• 2002

We have proposed a novel optical design technique of light-guide plates(LGPs) which can able to improve the optical efficiency of transflective LCDs. The basic concepts of our design technique are that we make the groove-pattern of LGP pixels resemble the pixel-array-pattern of transflective LCDs in shape and size and make the surface of the groove scatter (front scattering). In simulated and measured results, we ensure that our design of LGP in backlight unit for transflective LCDs can improve the optical efficiency of LCDs.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.4
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• pp.30-35
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• 2020

The light guide plate (LGP) provides a surface light source on the back of the liquid crystal display (LCD), which is not self-emitting; thus, it is an essential component of display units requiring sufficient brightness. To maximize the light-emitting effect of an LGP, enough incident light, from the light source, should enter into its side. However, the current trend in LCD panels is represented by larger and thinner screens and this smaller thickness prevents the accordingly thin LGPs from providing sufficient brightness. This paper proposes a process for manufacturing wedge-type LGPs, which might increase the amount of incident light and, consequently the surface light emission, for applications in large LCDs. The proposed method was validated by building a dedicated manufacturing machine and performing illuminance experiments on the fabricated LGP.