• Title/Summary/Keyword: Lifter

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Design and Development of an Ergonomic Trolley-Lifter for Sheet Metal Handling Task: A Preliminary Study

  • Radin Umar, Radin Zaid;Ahmad, Nadiah;Halim, Isa;Lee, Poh Yan;Hamid, Malek
    • Safety and Health at Work
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    • v.10 no.3
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    • pp.327-335
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    • 2019
  • Background: There have been some concerns related to manual handling of large items in industry. Manual handling operations of large sheet metal may expose workers to risks related to efficiency as well as occupational safety and health. Large sheet metals are difficult to move and burdensome to lift/transfer, and handling the sharp sheet edges may result in contact stress and/or cut injuries on the workers. Methods: Through observation, interview, and immersive simulation activities, a few problems related to current handling of sheet metals were identified. A sheet metal trolley-lifter was then designed and fabricated to address these issues. A pilot study on the use of the developed trolley-lifter for handling sheet metals was conducted to compare between the new and traditional handling methods. Results: The pilot study of the trolley-lifter showed promising results in terms of improving the cycle time, manpower utilization, and working postures compared with the traditional handling method. Conclusion: The trolley-lifter offers an alternative solution to automation and a mechanized assistive device by providing a simple mechanism to assist the handling of sheet metals effectively and safely.

Development of Lifter for ELV Disassembly (폐자동차 해체용 Lifter의 개발)

  • 이현용;송준엽;강재훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.856-859
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    • 2003
  • Currently, the domestic recycle rate of ELV parts is about 3%. The reason of the row rate of it is due to that consumer can not obtain the needed ELV parts. In order to supply the good parts to consumer. the equipment of the ELV disassembly is required. This research is to developed the lifter for ELV disassembly by considering the references such as the disassembly tool and equipment of the domestic and foreign ELV disassembly company.

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Noise Analysis of Geared Motor using Cepstrum and Comb Lifter (Cepstrum과 Comb Lifter를 이용한 기어드 모터의 소음 분석)

  • Lee Min Hwan;Kang Dong Bae;Kim Hwa Young;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.72-79
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    • 2005
  • Gearing system emits inconsistent noise from gear teeth impact in case of gear defects. But, it is not easy for inspection operator in production line to distinguish objectively the defective product. Therefore, customer complains continuously bad noise of the geared motor. Because impulsive signal at low frequency has a tendency not to appear in frequency domain, it is difficult to separate the gear inconsistent noise of defective gear from overall geared motor's noise using general signal processing method such as FFT. In this paper, the method to estimate more objectively the inconsistent noise of gearing system and to measure the quantities is suggested. Suggested method uses Cepstrum, Autocorrelation, Comb Lifter and Inverse Cepstrum by turns to make objective quantities about noise level.

An Experimental Study on the Cherepnov Water Lifter Driven by the Potential Energy of the Water (물의 위치에너지를 이용하여 작동되는 Cherepnov 양수장치에 관한 실험 연구)

  • Rhee, Kyoung-Hoon;Park, Sung-Chun;Moon, Byoung-Suk
    • Water for future
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    • v.28 no.1
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    • pp.145-152
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    • 1995
  • This paper presents an experimental study on the Cherepnov water lifter that can pump or lift water without the use of external energy such as electricity. The energy used by the lifter is derived from the potential energy of the water itself. The liffter consists of three interconnected tanks, one of which is open and two others are hermetically sealed. The water level and the pressure in each tank were measured to improve the undestanding of the behavior and the operational charateristics of the lifter. The effects of varying operating parameters such as the inflow rate, tank and pipe sizes, the relative positions of the tanks were analyzed. As a results, factors that can maximize the efficiency, shorten the cycle time and increase the delivery rate were identified.

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Design of Hydraulic Power Lifter for the Elder and the Handicapped (노약자용 휠체어 리프트 유압시스템 설계)

  • Lee, Cheol Soo;Lim, Goo
    • Journal of Korea Society of Industrial Information Systems
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    • v.7 no.3
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    • pp.68-73
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    • 2002
  • This study has been advanced to the design method for embodying the hydraulic circuit and control device in considering the safety for the development of wheelchair lift, using in the public transportation bus. Recently, mobility and accessibility occurs for the elder and the handicapped in the aging problem, In this paper, we design the hydraulic power system to operate lifter loading one wheelchair handicapped person and one's supporter to get in the bus. We develop the lifter safely. We check the trajectories of lifter inside frame box to protect its corrosion and the stress at the joints of mechanical structure. Those can be helped to keep the safety and accuracy of the multiple dynamic systems for precision quality assurance in mass production.

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Application Study on FMEA(Failure Mode and Effect Analysis) for Waterjet-lifter of Deep-Sea Manganese Nodule Miner (심해저 망간단괴 집광시스템의 물제트부양장치에 대한 FMEA 적용 연구)

  • Choi, Jong-Su;Hong, Sup;Lee, Tae-Hee;Kim, Hyung-Woo;Yeu, Tae-Kyeong
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.32-38
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    • 2009
  • An FMEA for the waterjet-lifter of a DSNM is performed to prevent the occurrence of device failure. A waterjet-lifter raises and transports manganese nodules from the deep-sea floor up to a somewhat elevated place, from which a pin-scraper transports the lifted nodules to the inner space of the DSNM. A concept design for a device using the axiomatic design methodology is shown as the mapping between the functional domain and physical domain. The FMEA for a DSNM is introduced briefly and the rating criteria of severity, occurrence, and detection for the DSNM are defined. The FMEA of the functional requirements of a DSNM device is accomplished. Three kinds of failure modes, as well as their effects and causes, are predicted. Current design control methods for detecting potential failures, such as physical or computational experiments, design confirmation, and mathematical calculation, are described and the recommended actions for several significant causes are suggested.

PID and Adaptive Controllers for a Transportation Mobile Robot with Fork-Type Lifter

  • Nguyen, Van Vui;Tran, Huu Luat;Kim, Yong-Tae
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.16 no.3
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    • pp.216-223
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    • 2016
  • This paper proposes a new controller design method for a fork-type lifter (FTL) of a transportation mobile robot. The transportation robot needs to pick up a package from a stack on a storage shelf and move on by a planned path in a logistics center environment. The position of the storage shelf is recognized by reading a QR code on the floor, and using this position, the robot can move to reach the storage shelf and pick up the package. PID controllers and an adaptive controller are designed to control the velocity of two wheels and the position of the FTL. An adaptive controller for the lifter is designed to elevate up and down on a slideway to the correct height position of the package on the stack of the storage shelf. The simulation results show that the PID controllers can respond smoothly to the desired angular velocity and the adaptive controller can adapt quickly and correctly to the desired height.

Design of Hydraulic Power Lifter for the Elder and the Handicapped (노약자용 휠체어 리프트 유압시스템 설계)

  • Lee, Soo-Cheol;Lim, Goo
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 2002.06a
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    • pp.1-6
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    • 2002
  • This study has been advanced to the design method for embodying the hydraulic circuit and control device in considering the safety for the development of wheelchair lift, using in the public transportation bus. Recently, mobility and accessibility occurs for the elder and the handicapped in the aging problem, In this paper, we design the hydraulic power system to operate lifter loading one wheelchair handicapped person and one's supporter to get in the bus. We develop the lifter safely. We check the trajectories of lifter inside frame box to protect its corrosion and the stress at the joints of mechanical structure. Those can be helped to keep the safety and accuracy of the multiple dynamic systems for precision quality assurance in mass production.

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Studies of Valve Lifter for Automotive Heavy Duty Diesel Engine by Ceramic Materials I. Developmet of Ceramic-Metal Joint by Brazing Method (Ceramic 재질을 이용한 자동차용 대형 디젤 엔진 Valve Lifter 연구 I. Brazing Process에 의한 Ceramic-Metal 접합체 개발)

  • 윤호욱;한인섭;임연수;정윤중
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.163-171
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    • 1998
  • Continuously contacting with camshaft the face of Valve Lifter made of cast iron brings about abnormal wear such as unfairwear or earlywear because it is heavily loaded in the valve train systems as the engine gets more powered. This abnormal wear becomes a defet namely over-clearance when the valve is lifting so that the fuel gas imperfectly combusted by unsuitable open or close aaction of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major cause of air pollution and combustion chamber. The imperfectly combusted by unsuitable open or close action of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major causes of air pollution and decrease of the engine output. Consequently to prevent this wear this study was to develop the valve lifter which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened ceramics alloy which has high wear resistance. Having the excellent surface hardness with Hv1100-1200 the sintered body developed with superhardened alloy(WC) can endure the severe face loading in the valve train system. We experienced with various brazing alloys and obtained the excellent joining strength to the joint had 150MPa shear strength. Interface analysis and microstructure in a joint were examined through SEM & EDS Optical microscope. Also 2,500 hours high speed(3,000-4,000 rpm) and continuous (1step 12hr) engine dynamo testing was carried out to casting valve liter and ceramics-metal joint valve lifter so that the abnormal wears were compared and evaluated.

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Optimal Design of Electro-Permanent Magnet Lifter Using Improved Auto-Tuning Niching Genetic Algorithm (개선된 Auto-Tuning 니칭 유전 알고리즘을 이용한 영전자식 권상기의 최적 설계)

  • Lee, Bum-Joo;Seo, Jang-Ho;Kwak, Sang-Yeop;Lee, Sang-Yeop;Jung, Hyun-Kyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.5
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    • pp.783-788
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    • 2008
  • This paper presents the mechanism of the machine and the numerical result of attractive force in the Electro-Permanent Magnet Lifter (EPML) and an improved niching Genetic Algorithm (GA) applying the concept of auto-tuning and detecting traces. Population size and both (right and left) niche radii of each peak in an asymmetrical objective function can be determined automatically. The validity of the proposed method is verified by simulation results.