• Title/Summary/Keyword: Life test machine

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Development of a Web-based Analysis Program for Reliability Assessment of Machine Tools (공작 기계의 신뢰성 평가를 위한 웹 기반 해석 프로그램 개발)

  • 강태한;김봉석;이수훈;송준엽;강재훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.369-374
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    • 2004
  • Web-based analysis programs for reliability assessment of machine tools were developed in this study. First, the reliability data analysis program was developed to search for failure rate using failure data and reliability test data of mechanical part. Second, failure mode analysis was developed through performance tests like circular movement test vibration test for machine tools. This analysis program shows correlation between failure mode and performance test result. Third, tool life was predicted by correlation between flank wear and cutting time, using the extended Taylor tool life equation in turning data and the equivalently converted equation in order to apply ball endmill data to Taylor tool life equation in milling data. All the information related to input and result data can be stored in theses programs.

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Study on Properties and Accelerated Life-time Test of Rubber O-ring by Temperature Stress

  • Shin, Young-Ju;Kang, Bong-Sung;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.48-54
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    • 2006
  • In this thesis, accelerated life test (ALT) method and procedure for rubber O-ring are applied to assure specified reliability of the products at guaranteeing the life of the products. Rubber O-ring is parts that keep intensity or make machine operation smoothly on attrition portion of machine and is used to prevent that oil is leaked. Usually. Rubber O-ring used NBR that is copolymer of acrylonitrile and butadiene. this are superior oil resistance, heat resistance, durability of abrasion, cold resistance, chemical resistance etc. The accelerated life test model for rubber O-ring are developed using the relationship between stresses and life characteristics of products. Using the accelerated life test method and the acceleration life test equipment which is developed, we performed life test, collected life data and analyzed the results of tests. The proposed accelerated life test method and procedure may be extended and applied to testing similar kinds of products to reduce test times and costs of the tests remarkably.

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A study on the development of life test equipment for eco-robot for collecting recycling products (재활용품 회수용 환경로봇 수명시험 장치 구성에 관한 연구)

  • Kang, B.S.
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.357-369
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    • 2011
  • Eco-robot for collecting recycling products is the machine which collects non-industrial wastes such as cans, PET bottles and etc. to reuse them as recycling resources. This eco-robot is operated in the condition that it should compress and hold various products without knowing their geometric shapes and material properties. For this reason reliability problems like malfunction or failure. comes to emerge, but the reliability test conditions to assess its performance and durability have not been founded yet. Therefore in this research failure mechanism of the eco-robot was analyzed and life test equipment which can reproduce actual usage conditions was developed. The compression levels in the life test were determined by measuring the crushing force acting on test products and Furthermore the test specimens which have equivalent shape and material properties with those of cans and PET bottles were proposed by simulating the deformation characteristics so that the actual compression conditions were set up in the test.

A Study on Reliability Estimation for Fatigue Life of the Spider from a Drum Washing Machine (드럼 세탁기 Spider의 피로수명 신뢰성 평가에 대한 연구)

  • 이성민;조상봉;조성진;김영수;강동우;정연수;정보선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.46-49
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    • 2004
  • The spider of a drum washing machine receives the repeated fatigue loadings during laundering. Although the spider is designed statically safely, it often happens fatigue failure. Therefore it requires the safe design for fatigue and needs the prediction of quantitative fatigue life. The S-N diagram for a spider material is developed by fatigue test and statistical analysis. The stresses are measured directly from strain gages on the spider. To predict the fatigue life of spider, the rainflow counting method and Miner's rule are used. The data for fatigue life are analyzed statistically. From these data, reliability estimation for fatigue life can be done and also, equivalent fatigue life can be obtained. It will be applied to make and improve to a short period for design and prototype test.

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A Comparative Study of Life Prediction using Accelerated Aging Tests and Machine Learning Techniques to Predict the Life of Composite Materials including CNT Materials (CNT소재를 포함하는 복합소재의 수명예측을 위해 가속열화 시험 및 머신러닝 기법을 이용한 수명예측 비교 연구)

  • Kim, Sung-Dong;Kim, Nam-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.456-458
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    • 2022
  • Due to the environmental regulations of the International Maritime Organization, shipyards are conducting various researches to improve the efficiency of ships, and efforts are being made to reduce the weight of ships. Recently, composite materials including CNT materials have the advantage of being able to reduce weight by 40% or more compared to general steel plate materials, and have the advantage of being able to be used as a substitute for ship clamps or door skins. Therefore, in this study, to predict the life of composite materials including CNT materials, the results were compared through the accelerated deterioration test method and the life prediction using machine learning techniques. The accelerated degradation test used the Arrhenius model equation, and the machine learning method predicted the life using a regression analysis algorithm.

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Characterization and Life Prediction for an Electric Molding Machine (전동식 사출기의 특성파악 및 수명예측)

  • Kim, Jung-Soek;Hong, Sung-Won;Chung, Phil-Joong
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.794-799
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    • 2001
  • For the development of an electric molding machine with low energy, high performance, and high reliability, characterization, finite element analysis and fatigue strength analyses were performed. Strain was measured by strain gages bonded on electric molding machine and compared with stress analysis results using I-DEAS. The analyses showed good agreement with test results. By means of the comparison, we could draw an adequate boundary condition for the stress analysis of the components of electric molding machine. Additionally, we could verify the load distribution mechanism among the parts. The life prediction results for tie bar and thread zone showed infinite life.

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온도-비열 가속모형을 적용한 유압호스 조립체의 수명특성 연구

  • Lee, Gi-Cheon;Kim, Hyeong-Ui;Jo, Yu-Hui;Sim, Seong-Bo
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.281-288
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipments such as construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships, or they are used as pipes in oil pressure circuit. However, as the traditional measure for estimating life under the influence of various external factors incurs hardship in terms of time and expenses, it is essential to take accelerated life test by choosing the factor that suits the usage condition of the test object. The objective of the this study is to propose a acceleration model that takes both temperature and pressure without flexing condition into consideration. The life that is calculated by the equation for evaluating life and the test data show similar slopes as a result of comparing and analyzing the equation for evaluating life that is obtained in this research and the test data, which illustrates that they estimate life similarly, and the proposed equation is proved to be an accelerated life equation that presents the test results.

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Effect of Basis Weight of Handsheet and Machine Made Sheet on Formation (평량에 따른 수초지와 기계지의 지합 특성)

  • Youn, Hye-Jung;Chin, Seong-Min
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.4 s.117
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    • pp.24-30
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    • 2006
  • Formation which is an indicator of nonuniformity in fiber distribution is concerned with small scale variation in roughness, optical properties, print density, and so on. This study evaluated the formation of sheets which were made usning handsheet former and paper-machine with hydraulic headbox. Optical method and ${\beta}-ray$ method were used for formation test. The fiber type, freeness and basis weight of sheet were considered as variables. The formation of handsheet was affected by fiber type and freeness, and floe size distribution was influenced by basis weight. For machine made sheet, its formation seemed to be dependent on the hydraulic forces in headbox and former. When two formation test methods were compared, there was the highest relationship between optical formation index and normalized standard deviation from ${\beta}-ray$ method.

A Study on Accelerated Life Test of Hypoid Gear Rotary Reducer (하이포이드 회전감속기의 가속 수명시험 방법에 관한 연구)

  • Yoon, Sang-hwan;Beak, Kwon-in;Kim, Heonkeong;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.63-68
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    • 2017
  • In order to process more complicated and higher-precision parts, generally, an additional axis for a machine tool is needed which was an approach to minimize the cost of tool modification. A table with a rotary reducer that can rotate through the axis of the gear system was employed to a machine tool to achieve the purpose of adding an extra motion axis. In general, the motion of the rotary reducer is driven by a worm/wheel or helical gear system, which is different from the hypoid helical gear structure that used in this research. Reliability of guarantee of high accurancy throughout the whole life cycle is on of the critical factors to evaluate a rotary reducer in this field. In this paper, in order to evaluate life-time of rotary reducer, a low-cost accelerated life test was developed to satisfy the demands of clients.