• Title/Summary/Keyword: Level of Fouling

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A Study on the Development of Plugging Margin Evaluation Method Reflected the Fouling of a Shell-and-Tube Heat Exchanger (다관원통형 열교환기의 파울링 현상을 고려한 관막음 여유 평가법 개발 연구)

  • Hwang, Kyeong-Mo;Jin,Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.11
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    • pp.1384-1389
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    • 2004
  • As operating time of heat exchangers progresses, fouling generated by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of domestic nuclear power plants have been analyzed in terms of the heat flux and heat transfer coefficient at test conditions as a means of heat exchanger management. Except for the fouling level generated in operation of heat exchangers, also, all of the tubes of heat exchangers have been replaced when the number of plugged tubes exceeds the plugging criteria based on design performance sheet. This paper describes the plugging margin evaluation mettled reflected the fouling of shell-and-tube heat exchangers, which can evaluate the thermal performance for heat exchangers, estimate the future fouling variations, and reflect the current fouling level. To identify the effectiveness of the developed method, the fouling and plugging margin evaluations were performed for a component cooling heat exchanger in a nuclear power plant.

A Study on the Relationship between Steam Generator Fouling and the Electric Power (증기발생기 파울링과 전기출력의 상관성 고찰)

  • Cho, Nam Cheoul;Shin, Dong Man;Kim, Yong Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.2
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    • pp.31-37
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    • 2017
  • The heat transfer function or thermal performance is the most important function of the steam generator component in nuclear power plants. The declining of thermal performance, fouling does not affect the electric power of the nuclear power plant within a certain fouling level, but it affects the output when goes beyond the governor valve wide open of the turbine. The VWO steam pressure can be predicted through the thermal performance evaluation of steam generators in the nuclear power plant. In consideration of the fouling characteristics of the steam generator, methods of the thermal performance evaluation and fouling cases are reviewed, and also the critical VWO value is estimated through the actual thermal performance evaluation. It is necessary to apply the VWO theory based on the thermal performance of the steam generators.

A Study on the Development of Fouling and Plugging Margin Evaluation Methods for Shell-and-Tube Heat Exchangers (다관원통형 열교환기의 파울링 및 관막음 여유 평가법)

  • Hwang, Kyeong-Mo;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.55-60
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    • 2003
  • As operating time of heat exchangers progresses, fouling generated by water-borne deposits increases and thermal performance decreases. The fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. The heat exchangers of nuclear power plants have been analyzed in terms of the heat flux and heat transfer coefficient at test conditions based on the ASME OM-S/G-Part 2 as a means of heat exchanger management. It is hard to estimate the heat performance trend and to establish the future management plan. This paper describes the fouling evaluation method which can evaluate the thermal performance for heat exchangers and estimate the future fouling variations and the plugging margin evaluation method which can reflect the current fouling level developed in this study. To develop the fouling and plugging margin evaluation methods for heat exchangers, fouling factor was introduced based on the ASME O&M codes and TEMA standards. For the purpose of verifying the two evaluation methods, the fouling and plugging margin evaluations were performed for a component cooling heat exchanger in a nuclear power plant.

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A Study on Development of a Plugging Margin Evaluation Method Taking Into Account the Fouling of Shell-and-Tube Heat Exchangers

  • Hwang, Kyeong-Mo;Jin, Tae-Eun;Kim, Kyung-Hoon
    • Journal of Mechanical Science and Technology
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    • v.20 no.11
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    • pp.1934-1941
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    • 2006
  • As the operating time of heat exchangers progresses, fouling caused by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of Korean nuclear power plants have been analyzed in terms of heat transfer rate and overall heat transfer coefficient as a means of heat exchanger management. Except for fouling resulting from the operation of heat exchangers, all the tubes of heat exchangers have been replaced when the number of plugged tubes exceeded the plugging criteria based on design performance sheet. This paper describes a plugging margin evaluation method taking into account the fouling of shell-and-tube heat exchangers. The method can evaluate thermal performance, estimate future fouling variation, and consider current fouling level in the calculation of plugging margin. To identify the effectiveness of the developed method, fouling and plugging margin evaluations were performed at a component cooling heat exchanger in a Korean nuclear power plant.

Composition and Structure of Macrofouling Communities on Ocean-going Ships in the Far East Sea Basin

  • Moshchenko, Alexander V.;Zvyagintsev, Alexander Y.
    • Ocean and Polar Research
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    • v.23 no.2
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    • pp.63-75
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    • 2001
  • Species composition and community structure of the fouling found on the hulls of 28 ships traveling through 6 main shipping routes (SR)in the Far East Sea Basin were analyzed using statistical methods. Samples obtained during 1976-1990 expeditions of the Institute of Marine Biology were used for the analyses. These samples were taken from the ships anchored in the harbor by SCUBA diving and in dry-docks of the Vladivostok ship-repairing yard. Similar composition of the fouling communities occurred on the ships travelling the same SR. In five cases, fouling was dominated by different Cirripedia communities. And, in one case, a community of the mussel Mytilus trossulus was found. In most cases the results of the factor analyses showed extremely low level of the relationships among different animals and algal species in fouling communities. Each ocean-going ship had an original structure of the fouling. Spatially disconnected animal associations of tropical and boreal origin may simultaneously coexist at the same ship. This paper testified to the originality of the zone of anthropogenic substrata as a benthos concentrator in the pelagic regions of the world ocean. The fouling from different zones showed that each zone possesses peculiar features and regularities of the composition and relationships between organisms dwelling here.

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An Experimental Study of the Air-side Particulate Fouling of Finned-Tube Heat Exchangers of Air Conditioners by using Accelerated Particle-Loading System (파울링 형성 가속장치를 이용한 공기조화기용 열교환기의 공기측 파울링 특성에 대한 실험적 연구)

  • 안영철;조재민;이재근;이현욱;안승표;윤덕현;하삼철;강태욱;옥주호
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.10
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    • pp.802-808
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    • 2003
  • The air-side particulate fouling of the HVAC heat exchangers degrades the performance of cooling capacity, pressure drop across a heat exchanger, and indoor air quality. The purpose of this study is to investigate the fouling characteristics using accelerated particle loading system. The fouling characteristics are analyzed as functions of a dust concentration, a face velocity and a wet or dry surface condition. The pressure drop increases with increasing test operation and reaches constant asymptotic level. For the saturated condition due to particle loading, the pressure drop across the slitted finned-tube heat exchangers at the face velocity of 1 m/sec increases up to 57% and the cooling capacity decreases about 2%. The cooling capacities are not affected greatly by the presence of the fouling deposits if the thickness of the fouling deposits can not change substantially the flow pattern through the fins.

A study on possibility of using CST as a fouling evaluation index at MBR (MBR에서 fouling 평가지표로서 CST의 활용 가능성에 대한 연구)

  • Kim, Yun-Ji;Choi, Yun-Jeong;Sim, Tae-Suk;Hwang, Sun-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.6
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    • pp.379-387
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    • 2021
  • In general, trans-membrane pressure (TMP), flux, filtration resistance are used as indicators to evaluate the degree of fouling in MBR. However, they have limitations in determining the level of EPS generation, which is known as an important factor of fouling. Therefore, a new evaluation method is required to monitor the amount of EPS generation. In this study, the applicability of capillary suction time (CST), which is used to measure the dewaterability of sludge, was evaluated as an indirect fouling evaluation index. Statistical analysis was performed to evaluate the effect of EPS on CST, and to determine whether EPS has high similarity with representative fouling evaluation indicators and CST, and quantitatively compared them. As a result, the correlation coefficient between CST and bEPS was 0.7988, which was higher than the correlation coefficient between filtration resistance and bEPS. Since bEPS is a major factor inducing fouling by affecting the formation of the cake layer, it was evaluated that CST, which has a high correlation with bEPS, is suitable to represent EPS. In addition, it was evaluated that the correlation coefficient between filtration resistance and CST was high as 0.7187, which could be used as a fouling evaluation index.

An experimental study of the air-side particulate fouling in finned-tube heat exchangers of air conditioners through accelerated tests (공기조화기용 열교환기의 공기측 파울링 가속 특성 분석)

  • Ahn, Young-Chull;Cho, Jae-Min;Lee, Jae-Keun;Lee, Hyun-Uk;Ahn, Seung-Phyo;Youn, Deok-Hyun;Kang, Tae-Wook;Ock, Ju-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1857-1862
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    • 2003
  • The air-side particulate fouling in the heat exchangers of HVAC applications degrades the performance of cooling capacity, pressure drop across a heat exchanger, and indoor air quality. Indoor and outdoor air contaminants foul heat exchangers. The purpose of this study is to investigate the fouling characteristics trough accelerated tests. The fouling characteristics are analyzed as functions of a dust concentration (1.28 and 3.84 $g/m^3$), a face velocity (0.5, 1.0, and 1.5 m/s), and a surface condition. The cooling capacity in the slitted finned-tube heat exchangers at the face velocity of 1 m/s decreases about 2% and the pressure drop increases up to 57%. The rate of build-up of fouling is observed to be 3 times slower for this three-fold reduction of dust concentration whilst still approaching the same asymptotic level.

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Factors related to Performance of Reverse Osmosis Membrane in Seawater Desalination Process (해수담수화 공정에서 역삼투막의 거동에 영향을 주는 요인)

  • Park, Jun-Young;Hong, Sung-Ho;Kim, Ji-Hoon;Jeong, Woo-Won;Nam, Jong-Woo;Kim, Young-Hoon;Lee, Chang-Ha;Kim, Hyung-Soo
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.2
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    • pp.171-176
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    • 2011
  • Organic matters that comprise a tiny part of seawater generally occur over 50% of membrane fouling in Reverse Osmosis Process. This study evaluates Foundation efficiency of reverse osmosis membranes under brackish and seawater conditions and resistance of organic fouling. Moreover, analyzing the membrane surface through roughness, contact angle and zeta potential results in roughness and contact angle are proportional to flux decline rate (FDR), yet FDR has high value when zeta potential is low level. Furthermore, with various membrane fouling of different raw water conditions, the flux tends to improve when pH value is high and raw water which is complex with organic and cation pollutes membrane faster than organic separated raw water condition.

Evaluation of membrane fouling characteristics due to manganese and chemical cleaning efficiency in microfiltration membrane process (막여과 정수처리공정에서 망간에 의한 막오염 특성 및 화학세정효율 평가)

  • Kang, Joon-Seok;Park, Seogyeong;Song, Jiyoung;Jeong, Ahyoung;Lee, Jeong-Jun;Kim, Han-Seung
    • Journal of Korean Society of Water and Wastewater
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    • v.31 no.6
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    • pp.539-549
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    • 2017
  • In water treatment process using microfiltration membranes, manganese is a substance that causes inorganic membrane fouling. As a result of analysis on the operation data taken from I WTP(Water Treatment Plant), it was confirmed that the increase of TMP was very severe during the period of manganese inflow. The membrane fouling fastened the increase of TMP and shortened the service time of filtration or the cleaning cycle. The TMP of the membrane increased to the maximum of $2.13kgf/cm^2$, but it was recovered to the initial level ($0.17kgf/cm^2$) by the 1st acid cleaning step. It was obvious that the main membrane fouling contaminants are due to inorganic substances. As a result of the analysis on the chemical waste, the concentrations of aluminum(146-164 mg/L) and manganese(110-126 mg/L) were very high. It is considered that aluminum was due to the residual unreacted during coagulation step as a pretreatment process. And manganese is thought to be due to the adsorption on the membrane surface as an adsorbate in feed water component during filtration step. For the efficient maintenance of the membrane filtration facilities, optimization of chemical concentration and CIP conditions is very important when finding the abnormal level of influent including foulants such as manganese.