• Title/Summary/Keyword: Lens module

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Developing Automatic Lens Module Assembly System Using 3D Simulation (3D 시뮬레이션을 활용한 렌즈모듈 자동화조립시스템 개발)

  • Moon, Dug-Hee;Lee, Jun-Seok;Baek, Seung-Geun;Zhang, Bing-Lin;Kim, Yeong-Gyoo
    • Journal of the Korea Society for Simulation
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    • v.16 no.2
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    • pp.65-74
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    • 2007
  • Virtual manufacturing (VM) is a powerful technology for developing a new product, new equipment and new manufacturing system, and three-dimensional (3D) simulation is a core technology in VM. 3D simulation involves both mechanical simulation and discrete event simulation. This paper introduces a case study of implementing 3D simulation for developing an automatic assembly line in a Korean optical factory. This factory produces a lens module that is the part of a phone-camera. 3D simulation technology is applied from the early stage of development. In the conceptual design and the initial design phases for individual equipment, 3D mechanical simulation using $CATIA^{(R)}$ and $IGRIP^{(R)}$ is conducted. 3D discrete event simulation with $QUEST^{(R)}$ is applied to the detailed design of the equipment and of the whole system. The focus of the simulation is to verify the technical and economical feasibility of the new automatic system. As a result, the takt time is reduced to the quarter of the manual system, and the number of workers in a line is reduced tremendously.

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Development of Standing and Moving Human Body Sensing Module Using a Chopper of Shutter Method (셔터방식의 쵸퍼를 이용한 정지 및 이동인체 감지 모듈 개발)

  • Cha, Hyeong-Woo;Lee, Won-Ho
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.2
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    • pp.109-116
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    • 2016
  • Sensing module of standing and moving human body using shutter method was developed. The module consists of Fresnel lens, pyroelectric infrared (PIR) sensor, interface circuit of the PIR, micro control unit(MCU), and alarm light emitting diode(LED). The principle for standing human body is chopping the thermal of human body using camera shutter. The human sensing signal in MCU by algorithm of interrupt function is detected. By unifying an apparatus and print circuit board(PCB), the developed module can be replaced as commercial moving human body detector. Experiment results show that sensing distance is about 7.0m and sensing angles is about $110^{\circ}$ at room temperature. In these condition, sending ratio was 100% and the power dissipation of the module was 100mW.

Design and Fabrication of Micro Laser Module for Heat Assisted Magnetic Recording (차세대 열 보조 자지기록용 마이크로 레이저 모듈 설계 및 제작)

  • Lee, S.C.;Choi, Y.B.;Kim, Y.J.;Kim, D.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.68-69
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    • 2009
  • Heat Assisted Magnetic Recording (HAMR) is one of the most promising candidates for high density magnetic storages over 1 Tb/$in^2$ areal density. Since the precise light delivery to the head is a key factor to realize HAMR application, it is required to establish the light delivery using micro laser module and micro actuator. For the careful control of micro actuator, a laser module was designed including laser diode, optical fiber, collimating lens, and fabricated V-groove substrate. In addition, the basic aligning method between the laser module and HAMR head was studied by the detection of current change in photo diode due to the amount of reflected light from the head.

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Fabrication of Silicone Resin TIR Linear Lens and Development of 365 nm Wavelength UV LED Light Source (실리콘 수지 TIR 선형 렌즈 제작 및 365 nm 파장대역 UV LED 조사기 광원 개발)

  • Sung, Jun Ho;Yu, Soon Jae;Anil, Kawan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.6
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    • pp.433-436
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    • 2018
  • A total internal reflection (TIR) linear lens of size $190(W){\times}5(D){\times}2.1(H)mm^3$ has a directivity of $25^{\circ}$ and was made of a polydimethysiloxane (PDMS) silicone resin with a refractive index of 1.4 and a transmittance of 93% at 365 nm UV wavelength. A light source with a size of $190{\times}25.5mm^2$ was fabricated by installing a TIR linear lens on a chip on board (COB) type LED module mounted with a $1.1{\times}1.1mm^2$ size UV LED. The optical characteristics of the light source showed a maximum irradiation density of $3,840mW/cm^2$ at a working distance of 5 mm and a high uniformity of 91.6% over a $150{\times}25mm^2$ irradiation area. The thermal characteristics of the light source were measured at a supply current of 500 mA. The saturation temperature was reached after 30 min of operation, and measured to be $95^{\circ}C$.

Curvature Radius of Equivalent Lens Obtained by Recursive Numerical Solving of Gaussian Equations (재귀적 수치 계산법을 이용한 등가 렌즈의 곡률 계산)

  • Lee, Kyu Haeng
    • Korean Journal of Optics and Photonics
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    • v.33 no.6
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    • pp.275-286
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    • 2022
  • As a first step in the optical design process, we derive a recursive numerical calculation method that can give a solution to the Gaussian equation that the paraxial rays satisfy. Given the refractive power, the angle of incidence to the first principal plane of the lens, the angle of exit to the second principal plane of the lens, and the distance between the principal planes, the radii of curvature of the front and back surfaces of a lens can be obtained by applying the recursive numerical calculation method proposed in this paper according to the thickness of the lens. If a module consists of two or more lenses, the thickness and radius of curvature of each lens can be similarly determined after selecting the distance between the principal planes of the lens under the condition of the design specification while increasing the number of lenses one by one.

Experimental realization of an imaging system using wavefront coding in mobile phone camera (휴대폰용 카메라 모듈에서 파면코딩을 통한 이미지 시스템 실험구현)

  • Kim, Jong-Pil;Lee, Sang-Hyuck;Park, No-Cheol;Park, Young-Pil;Park, Kyoung-Su
    • Transactions of the Society of Information Storage Systems
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    • v.5 no.1
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    • pp.36-40
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    • 2009
  • We describe the experimental realization of image system using wavefront coding in 3-Mega pixel mobile phone camera. We designed aspheric lens to extend the depth of field (DOF) using wavefront coding. In addition, through the aspheric lens and lens barrel manufacturing, we obtained a raw image from a camera module. In our method, the acquired images are restored in the spatial frequency domain using the proposed filter and the spatial frequency response (SFR) is calculated. The proposed filters are composed of image denoising filter using low band pass filter in frequency domain and restoration filter for image restoration. Finally, we achieve an enhanced image by super-resolution image processing. Visual examples are given to demonstrate the performance of the proposed filter.

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Field-Curvature Correction According to the Curvature of a CMOS Image-Sensor Using Air-Gap Optimization

  • Kwon, Jong-Hoon;Rhee, Hyug-Gyo;Ghim, Young-Sik;Lee, Yun-Woo
    • Journal of the Optical Society of Korea
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    • v.19 no.6
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    • pp.658-664
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    • 2015
  • Lens designers generally refer to flat image fields and attempt to minimize the field curvature. Present-day CMOS image sensors for mobile phone cameras, however, are not flat, but curved. Sometimes it is necessary to generate an intentional field curvature according to the degree and direction of the CMOS image-sensor’s curvature. This paper presents the degree of curvature of a CMOS image sensor measured using an interferometer, and proposes an effective compensation method that minimizes the net field curvature through optimizing the air gap between lens elements, which is demonstrated using simulations and experiments.

Development Process for High Power Diode Laser for Metal Surface Hardening (금속 표면경화용 고출력 다이오드 레이저 개발 프로세스)

  • Jang, Dong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.11-22
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    • 2022
  • This paper presents the development process for a high-power diode laser for metal surface hardening. To combine the emissions from several laser bars, it is necessary to collimate the emitted light using an optical lens. Thus, to achieve a suitable power density and uniform beam profile, several optical layouts were proposed. To estimate the laser beam for a flat-top distribution, a numerical analysis was performed using the ZEMAX software, and the results were compared with the experimental results. With a focal lens assembled in a serial diode stack source, the design can utilize the advantage of compacting the overall beam size. Experimental results for a robotic system demonstrated the processing ability of this diode laser module in industrial laser hardening.

Design and Fabrication of APD-FET Module for 2.5 Gbps Optical Communicating System (광통신용 APD-FET 광수신모듈 설계 및 제작)

  • 강승구;송민규;윤형진;박경현;박찬용;박형무;윤태열;이창희;심창섭
    • Korean Journal of Optics and Photonics
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    • v.5 no.1
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    • pp.166-172
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    • 1994
  • The fiber optic receiver, ETRI APD-FET 1.0, is developed for the application of optical communication. This fiber optic receiver includes PD sub-module and pre-amplifier case. A single lens system is introduced for the PD sub-module. The sub-module consists of the avalenche photodiode(APD), GRIN rod lens, and a single mode fiber. The above components are enclosed into the stainless steel 304L housings. By bevelling the fiber end, the single mode fiber provides less than ~ 28 dB of optical return loss. The area of image focus is controlled by adjusting the length of spacer located in-between the fiber and the GRIN rod lens. The laser welding technique is applied to achieve the maximum coupling efficiency for the joining of each housing. In the pre-amplifier case, GaAs FET pre-amplifier workes for photocurrent amplification and the thermister is mounted to control the APD bias. The performance of ETRI APD-FET1.0 shows the sensitivity of - 30.3 dBm at $10^{-10}$ BER(bit error rate) and 2.5 Gbps optical random signal of $2^{23}-1$ word length. The fiber optic receiver is one of the essensial parts of the transmission module for B-ISDN. Also, the above optical packaging technology will be adapted for the developement of 10 Gbps transmission application 2.5 Gbps 5 Gbps

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Design of UWB/WiFi Module based Wireless Transmission for Endoscopic Camera (UWB/WiFi 모듈 기반의 내시경 카메라용 무선전송 설계)

  • Shim, Dongha;Lee, Jaegon;Yi, Jaeson;Cha, Jaesang;Kang, Mingoo
    • Journal of Internet Computing and Services
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    • v.16 no.1
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    • pp.1-8
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    • 2015
  • Ultra-wide-angle wireless endoscopes are demonstrated in this paper. The endoscope is composed of an ultra-wide-angle camera module and wireless transmission module. A lens unit with the ultra-wide FOV of 162 degrees is designed and manufactured. The lens, image sensor, and camera processor unit are packaged together in a $3{\times}3{\times}9-cm3$ case. The wireless transmission modules are implemented based on UWB- and WiFi-based platform, respectively. The UWB-based module can transmit HD video to a computer in resolution of $2048{\times}1536$ (QXGA) and the frame rate of 15 fps in MJPEG compression mode. The maximum data transfer rate reaches 41.2 Mbps. The FOV and the resolution of the endoscope is comparable to a medical-grade endoscope. The FOV and resolution is ~3X and 16X higher than that of a commercial high-performance WiFi endoscope, respectively. The WiFi-based module streams out video to a smart device with th maximum date transfer rate of 1.5 Mbps at the resolution of $640{\times}480$ (VGA) and the frame rate of 30 fps in MJPEG compression mode. The implemented components show the feasibility of cheap medical-grade wireless electronic endoscopes, which can be effectively used in u-healthcare, emergency treatment, home-healthcare, remote diagnosis, etc.