• Title/Summary/Keyword: Leather Waste

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A Study on the Design of Accessories through the Concept of Reincarnation

  • Park, You Shin
    • Journal of Fashion Business
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    • v.21 no.6
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    • pp.77-86
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    • 2017
  • This study aims to explore the unethical issues in leather processing and to develop designs of leather products based on the concept of reincarnation by ecosystem circulation. The method used in this research include the review of previous literature and the design process for development fashion accessories using waste leather. The design process comprises collecting waste leather, classifying waste leather by type, color, and size, and developing leather products according to line carnation method. For this research, the material was limited to waste cowhide leather collected from leather workshops and leather product factories. The leather pieces were divided into typical and atypical types and developed leather accessories based on the leather piece's color and size. A twill brooch, four-string bracelet, a brooch using the four-stringed leather strap and mini handbag designs were developed using regular type waste leather. An armband of abstract patterns and a cellphone case with graffiti pattern using irregular type over-splitting waste leather. The environmental issues in design are observed as part of understanding the significance of this study. Development of waste leather accessory can expand the usability of the waste leather as well as increase the product value by creating limited-line editions. By understanding the role and benefits of sustainable upcycling, this research suggests an efficient way to use waste materials in fashion to coexist with the natural environment.

Localization development of environmentally-friendly high-functional outsole material using leather scrap (피혁폐기물을 활용한 친환경 고기능성 아웃솔 소재의 국산화 개발방안)

  • Sang, Jeong Seon;Park, Myung-Ja
    • Journal of the Korea Fashion and Costume Design Association
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    • v.23 no.2
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    • pp.165-176
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    • 2021
  • To solve environmental problems, research and efforts are required to reduce leather waste that is generated in large quantities during the leather manufacturing process. Leatherboard is a plate-like material that is made by crushing leather waste, such as trimming or shaving scraps and mixing fibers, pulp, rubber, and adhesives. The aim of this study is to provide basic data on the localization of leatherboard manufacturing technology for outsoles, which are increasingly in demand due to their excellent performance and price competitiveness. Interviews with experts and related organizations were conducted to investigate the related global technology trends. Also, the performance of three products that can be used as reference materials were evaluated and compared. As part of the research and efforts to reduce the amount of leather waste generated, high-performance materials using leather waste were developed and commercialized by major western companies. In Korea, various efforts have been made since 2000, and some companies have produced leatherboard for interior uses. However, the amount of waste recycled relative to that generated is not large due to the limited demand. Natural leather soles perform better than leatherboard soles in all evaluation aspects. In the case of leatherboard, performance varied by manufacturer. German products showed flexibility resistance and dimensional stability, thereby meeting performance requirements. However, abrasion resistance and cleavage resistance were slightly below the required performance standards, and research and development is needed to improve performance in those areas. Currently, it is impossible to evaluate the performance of domestic products due to underdevelopment. However, if the development of process technology continues based on the performance evaluation results of the best leatherboard in the shoe industry, materials for outsoles will be able to be produced domestically with prices competitiveness while realizing natural leather materials performance to some extent.

Preparation and Characteristics of Leather-like Material from Shark Intestines

  • Byun Hee-Guk;Je Jae-Young;Kim Se-Kwon
    • Fisheries and Aquatic Sciences
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    • v.5 no.2
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    • pp.136-140
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    • 2002
  • Every year fish skin, bone and intestines are discarded as processing waste material. The use of fish processing waste material is more economical and environmental-friendly. The leather-like material was produced using shark intestine. Physical charactistics such as tensile strength, elongation, tongue tearing strength, and bursting strength of the leather-like material were measured, and compared with those of a commercial leather product. The values of tensile strength, elongation, tongue tearing strength, and bursting strength of the leather-like material were $3.3kg/mm^2$, $53\%$, 13.0kg/mm and $18kg/cm^2$, respectively. Elongation $(l09\%)$ of the leather-like material coated with lacquer was higher than that of a commercial leather material, and the other factors were similar. The tensile strength and tongue tearing strength of the leather-like material was higher than those of shoes leather, but bursting strength was lower. These results suggested a potential value to use the leather-like material from shark intestines as a substitute for commercial leathers.

Study on The Application Case of Clean Technology of Leather Manufacture through technical transfer of chrome reduced tanning process (청정 피혁 생산을 위한 저크롬 탄닝 공정 기술 보급에 관한 사례 연구)

  • Kim, W.J.;Kim, H.H.;Lee, S.C.;Park, K.S.;Heo, J.S.
    • Clean Technology
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    • v.10 no.1
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    • pp.27-35
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    • 2004
  • Domestic leather company is working hard to solve present environmental problem. Leather industry is realized by representative pollution industry. An advanced nation is trying to develop clean technology by collaborating research institute with the chemical company, and tannery. This research introduced information that is gained through technical transfer in leather processing. This project started to solve environmental problem of leather industry. Specially the environment and economic problem is caused from chrome which exists in the waste water or solid waste. Representative technologies, reduced chrome tanning, non-chrome tanning method, are being introduced through transfer. Also lightweight leather development advances the research which uses non-metal tanning agent.

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The technical transfer on manufacture technique of environmental-friendly leather for improved effluent in beamhouse process (피혁 폐수의 오염 저감을 위한 피혁 준비 공정 기술 보급 (Hair saving liming agent 제조 기술 및 공정 적용 기술 보급))

  • Yun, Jous-Kuk;Cho, Do-Kwang;Park, Jae-Hyung;Baek, In-Kyu;Kim, Han-do
    • Clean Technology
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    • v.10 no.2
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    • pp.111-120
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    • 2004
  • Manufacturing with a chemical for eco-friendly leather for nitrogen decrease of leather falling hair process waste water and the falling hair process that a number to decrease with sulfuration water decrease, a pollution load of COD, BOD. In this study manufactured lining agent and the unhairing assist product which did urea, mercaptan by basic matter. As a result of having dealt in hair saving process, compared, and was recalled by the existing hair burning process recovered hair, increased approximately 2times. Grain state to influence the yield that was quality of leather and an index of productivity evaluation, an improvement of contraction phenomenon (drawing) were possible. Is increased going seal, tear strength property of matter and softness and touch leather native nature in wet blue. Also, it is possible confirmation with decrease being more possible than about 50% COD, T-N density in a hair saving waste water.

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The development of dyeing process by ultrasonics wave for clean technology (초음파를 이용한 피혁의 친환경 염색공정 기술 개발)

  • Kim, W.J.;Kim, H.H.;Kim, S.C.;Park, K.S.
    • Clean Technology
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    • v.10 no.1
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    • pp.19-25
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    • 2004
  • The leather was fixed with various colors through the dyeing process in leather manufacturing. During the dyeing process, the amount of 30~50% dyestuff which were not bonded with leather drained with waste water. These dyestuff raise lots of environmental problems, so technology for improving the fixing effect, levelling effect and penentration effect with the use of small amount of dyestuff has been required. Also, insufficient color fastness level 2~3 grade for common natural leather needs to be improved at the same time. Accordingly, the use of ultrasound(us) in dyeing process has decreased the amount of dyestuff and obtained the smooth permeability effect. So, we could find that the reduction of amount of dyestuff in wastewater led to decrease in environmental trouble caused by leather waste water with severe contamination degree and improved fastness up to 0.5 grades.

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Eco-friendly Leather Dyeing Using Biomass Wastes(II) : Improving the Dyeability of Pig Leather to Onion Skin Colorant by Pre-treatment (생물자원 폐기물을 활용한 친환경 가죽염색(II): 전처리에 의한 돈피의 양파껍질 색소에 대한 염색성 향상)

  • Yeo, Youngmi;Shin, Younsook
    • Textile Coloration and Finishing
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    • v.30 no.4
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    • pp.294-303
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    • 2018
  • In this study, eco-friendly natural dyeing for pig leather was explored by using onion skin which is food waste. Sodium caseinate was used as a pre-treatment agent to improve dyeability of pig leather and its effect on dye uptake was investigated according to treatment concentration. Dye uptake of the pre-treated pig leather was increased by about two times compared to untreated one at 0.2% pre-treatment concentration. Onion skin colorant imparted YR color on pig leather. After mordanting, the color of pretreated/dyed pig leather was varied from brick-red to khaki shades. However, mordanting did not improved dye uptake of the pre-treated/dyed pig leather significantly. The color-fastnesses of un-mordanted samples to light, dry cleaning, rubbing were grades 3-4, 5, and 4, respectively, which is good enough to meet all Korean Standard for Fastness of leather products. After mordanting, the light fastness of pig leather was improved to 4, 4-5 grade. The efficacy of sodium caseinate as a pre-treatment agent for pig leather was verified by improved dye uptake and good colorfastness. And, the natural dyeing of pig leather using food waste would be a significant sustainable way in terms of eco-friendliness and reuse of biomass to reduce environmental pollution.

Preparation and Characterization of Activated Carbon Derived from Leather Waste Discharged from Shinpyung Changrim Industrial Complex (신평 장림공단 피혁폐기물(皮革廢棄物)을 이용한 활성탄(活性炭) 제조(製造) 및 특성(特性))

  • Park, Seung-Cho;Nam, Jeong-Kwang;Kim, Jung-Sup
    • Resources Recycling
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    • v.17 no.1
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    • pp.20-28
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    • 2008
  • Leather waste discharged from Shinpyung Changrim Industrial Complex contained 46.3 percent of carbon, and weight loss of leather waste about 50 percent was observed at $500^{\circ}C$ by thermogravimetric analysis. Chemically activated carbon [LW4AC] was made at activation temperature of $800^{\circ}C$ during 30 minutes in electric furnace. Iodine value and decoloration of methylene blue was 968 mg/g and 158 mL/g, respectively. We found that pore volume was more developed according to the increase in the ratio of $K_2CO_3/LW$.

Evaluation of Neutralization and FAME Conversion of Low-grade Waste Oil as Biodiesel Feedstock (저급 폐유지의 바이오디젤 원료 활용을 위한 중화탈산 및 FAME 전환 가능성 평가)

  • Joon-pyo Lee;Jin-suk Lee;Ji-yeon Park;Min-cheol Kim;Jae-wan Cho;Deog-keun Kim
    • New & Renewable Energy
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    • v.19 no.4
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    • pp.2-10
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    • 2023
  • The current mandatory domestic biodiesel blending ratio is 3.5%, which is planned to be gradually increased to achieve carbon neutrality by 2050. The aim of this study was to improve domestic self-sufficiency in biodiesel raw oil by conducting a technical review on the possibility of utilizing waste oils, such as soup oil, chicken oil, and leather oil, as biodiesel feedstocks. These waste oils have an acid value that is too high to be converted directly into biodiesel. Therefore, a pretreatment to reduce the acid value is necessary. The neutralization process was examined as a potential technology for reducing the acid value. The oil recovery rate of the soup oil after neutralization was significantly low at 37.6 wt%. The oil recovery rates of leather oil and chicken oil were 66.49 wt% and 79.08 wt%, respectively. Based on biodiesel conversion experiment using waste oil with a reduced acid value, the conversions were analyzed as 89 wt%, 91.1 wt%, and 90.5 wt% for soup oil, leather oil, and chicken oil, respectively. Thus, it is technically possible to use soup oil, leather oil, and chicken oil as raw materials for producing biodiesel.

Preparation and Characteristics of Anionic Surfactant Using Waste Fleshing Scrap (피혁 제조 공정 중 발생하는 폐돈지를 이용한 음이온성 계면활성제 제조 및 특성)

  • Shin, Soo-Beom;Min, Byung-Wook;Yang, Seung-Hun;Park, Min-Seok;Won, Gi-Chun;Paek, Doo-Hyeon
    • Textile Coloration and Finishing
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    • v.18 no.6 s.91
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    • pp.31-36
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    • 2006
  • Study has been made for producing anionic surfactant using waste fleshing scraps from the leather making process through refining, esterification, sulfonation and blending processes. As a most optimum lard oil refining method, refining was carried out for 4 hours under temperature of $120^{\circ}C$ and approximately 200 mbar vacuum, which gave a recovery of more than 80% lard oil. Refined lard oil obtained thus was undergone methlyl-esterification, then sulfonated to make a degreasing agent. By methyl-esterification using lard oil, more than 85% of fatty acid and $12{\sim}13%$ of glycerine were extracted from the oil. Sulfonation of the extracted fatty acid ester lard oil has shown most optimum at $15{\sim}20%$ chlorosulfonic acid content, and the content of bonding sulfate at this time was higher than 3.5%. Finally the followed anionic surfactant having degreasing force of 80% and higher could be made by blending process.