• Title/Summary/Keyword: Learning factory

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A Study for Space-based Energy Management System to Minimizing Power Consumption in the Big Data Environments (소비전력 최소화를 위한 빅데이터 환경에서의 공간기반 에너지 관리 시스템에 관한 연구)

  • Lee, Yong-Soo;Heo, Jun;Choi, Yong-Hoon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.13 no.6
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    • pp.229-235
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    • 2013
  • This paper proposed the method to reduce and manage the amount of using power by using the Self-Learning of inference engine that evolves through learning increasingly smart ways for each spaces with in the Space-Based Energy Management System (SEMS, Space-based Energy Management System) that is defined as smallest unit space with constant size and similar characteristics by using the collectible Big Data from the various information networks and the informations of various sensors from the existing Energy Management System(EMS), mostly including such as the Energy Management Systems for the Factory (FEMS, Factory Energy Management System), the Energy Management Systems for Buildings (BEMS, Building Energy Management System), and Energy Management Systems for Residential (HEMS, Home Energy Management System), that is monitoring and controlling the power of systems through various sensors and administrators by measuring the temperature and illumination.

A Predictive System for Equipment Fault Diagnosis based on Machine Learning in Smart Factory (스마트 팩토리에서 머신 러닝 기반 설비 장애진단 예측 시스템)

  • Chow, Jaehyung;Lee, Jaeoh
    • KNOM Review
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    • v.24 no.1
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    • pp.13-19
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    • 2021
  • In recent, there is research to maximize production by preventing failures/accidents in advance through fault diagnosis/prediction and factory automation in the industrial field. Cloud technology for accumulating a large amount of data, big data technology for data processing, and Artificial Intelligence(AI) technology for easy data analysis are promising candidate technologies for accomplishing this. Also, recently, due to the development of fault diagnosis/prediction, the equipment maintenance method is also developing from Time Based Maintenance(TBM), being a method of regularly maintaining equipment, to the TBM of combining Condition Based Maintenance(CBM), being a method of maintenance according to the condition of the equipment. For CBM-based maintenance, it is necessary to define and analyze the condition of the facility. Therefore, we propose a machine learning-based system and data model for diagnosing the fault in this paper. And based on this, we will present a case of predicting the fault occurrence in advance.

Developing a Big Data Analytics Platform Architecture for Smart Factory (스마트공장을 위한 빅데이터 애널리틱스 플랫폼 아키텍쳐 개발)

  • Shin, Seung-Jun;Woo, Jungyub;Seo, Wonchul
    • Journal of Korea Multimedia Society
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    • v.19 no.8
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    • pp.1516-1529
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    • 2016
  • While global manufacturing is becoming more competitive due to variety of customer demand, increase in production cost and uncertainty in resource availability, the future ability of manufacturing industries depends upon the implementation of Smart Factory. With the convergence of new information and communication technology, Smart Factory enables manufacturers to respond quickly to customer demand and minimize resource usage while maximizing productivity performance. This paper presents the development of a big data analytics platform architecture for Smart Factory. As this platform represents a conceptual software structure needed to implement data-driven decision-making mechanism in shop floors, it enables the creation and use of diagnosis, prediction and optimization models through the use of data analytics and big data. The completion of implementing the platform will help manufacturers: 1) acquire an advanced technology towards manufacturing intelligence, 2) implement a cost-effective analytics environment through the use of standardized data interfaces and open-source solutions, 3) obtain a technical reference for time-efficiently implementing an analytics modeling environment, and 4) eventually improve productivity performance in manufacturing systems. This paper also presents a technical architecture for big data infrastructure, which we are implementing, and a case study to demonstrate energy-predictive analytics in a machine tool system.

Implementation of Backpropagation Algorithm For Flexible Factory Environment Control (시설 재배용 실내 환경 제어를 위한 역전파 알고리즘 적용)

  • Kong, Whue-Sik
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.833-834
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    • 2006
  • In this paper, It is proposed collecting, processing, and learning of data with PIC16F877 and Acode 300[3], constructing database in PC. The PIC16F877 microcontroller nodes are the radio sensor and the DC motor controller. The PC of flexible factory level construct the data-table for object-oriented optimal environment control. The DC Motor control command is decision with back-propagation.

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Development of the Educational V-Factory system combining Virtual Reality (가상현실을 접목한 교육용 V-Factory 시스템 개발)

  • Seo, Kyeong-Jun;Yun, Jung-Ho;Nam, Ki-Seon;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.617-622
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    • 2018
  • In industries such as automobiles and semiconductors, a lot of components are produced using PLCs based on an automatic production system. Therefore, an educational platform is needed to provide training in the use of PLCs in the industrial sites. Conventional educational systems, in which PLCs are employed to control sensors and actuators, have been continuously developed. However, these systems present their circuits only in 2D on the screen, which makes it difficult to understand them during the learning process. To overcome these disadvantages, we propose an educational V-Factory system capable of providing PLC training using virtual reality. In addition, thousands of sensors and actuators can be controlled by the V-Factory system through the proposed virtual I/O driver. The motion of the automatic production system can be visualized using virtual reality.

A Study on an Intelligent Motion Control of Mobile Robot Based on Iterative Learning for Smart Factory

  • Im, Oh-Duck;Kim, Hee-Jin;Kang, Da-Bi;Kim, Min-Chan;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_1
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    • pp.521-531
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    • 2022
  • This study proposed a new approach to intelligent control of a mobile robot system by back properpagation based on multi-layer neural network. A experiment result is given in which some artificial assumptions about the linear and the angluar velocities of mobile robots from recent literature are dropped. In this study, we proposed a new thinique to impliment the real time conrol of he position and velocity of mobile robots. With the proposed control techinique, mobile robots can now globally follow any path such as a straight line, a circle and the path approaching th toe origin using proposed controller. Computer simulations are presented, which confirm the effectiveness of the proposed control algorithm. Moreover, practical experimental results concerning the real time control are reported with several real line constraints for mobile robots with two wheel driving.

Development of Remote Control System based on CNC Cutting Machine for Gradual Construction of Smart Factory Environment (점진적 스마트 팩토리 환경 구축을 위한 CNC 절단 장비 기반 원격 제어 시스템 개발)

  • Jung, Jinhwa;An, Donghyeok
    • KIPS Transactions on Computer and Communication Systems
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    • v.8 no.12
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    • pp.297-304
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    • 2019
  • The technological advances such as communication, sensor, and artificial intelligence lead smart factory construction. Smart factory aims at efficient process control by utilizing data from the existing automation process and intelligence technology such as machine learning. As a result of constructing smart factory, productivity increases, but costs increase. Therefore, small companies try to make a step-by-step transition from existing process to smart factory. In this paper, we have proposed a remote control system that support data collection, monitoring, and control for manufacturing equipment to support the construction of CNC cutting machine based small-scale smart factory. We have proposed the structure and design of the proposed system and efficient sensing data transmission scheme. To check the feasibility, the system was implemented for CNC cutting machine and functionality verification was performed. For performance evaluation, the web page access time was measured. The results means that the implemented system is available level.

Energy-Efficient Operation Simulation of Factory HVAC System based on Machine Learning (머신러닝 기반 공장 HVAC 시스템의 에너지 효율화 운영 시뮬레이션)

  • Seok-Ju Lee;Van Quan Dao
    • Journal of Korea Society of Industrial Information Systems
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    • v.29 no.2
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    • pp.47-54
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    • 2024
  • The global decrease in traditional energy resources has prompted increasing energy demand, necessitating efforts to replace and optimize energy sources. This study focuses on enhancing energy efficiency in manufacturing plants, known for their high energy consumption. Through simulations and analyses, the study proposes a temperature-based control system for HVAC (Heating, Ventilating, and Air Conditioning) operations, utilizing machine learning algorithms to predict and optimize factory temperatures. The results indicate that this approach, particularly the prediction-based free cooling algorithm, can achieve over 10% energy savings compared to existing systems. This paper presents that implementing an efficient HVAC control system can significantly reduce overall factory energy consumption, with plans to apply it to real factories in the future.

A Study on Track Record and Trajectory Control of Articulated Robot Based on Monitoring Simulator for Smart Factory

  • Kim, Hee-Jin;Dong, Guen-Han;Kim, Dong-Ho;Jang, Gi-Won;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.2_1
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    • pp.149-161
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    • 2020
  • We describe a new approach to implement of trajectory control and track record of articulated manipulator based on monitoring simulator for smart factory. The learning control algorithm was applied in implementation real-time control to provide enhanced motion control performance for robotic manipulators. The proposed control scheme is simple in structure, fast in computation, and suitable for real-time control. Moreover, this scheme does not require any accurate dynamic modeling, or values of manipulator parameters and payload. Performance of the proposed controller is illustrated by simulation and experimental results for robot manipulator consisting of six joints at the joint space and Cartesian space.by monitoring simulator.

Development of surface detection model for dried semi-finished product of Kimbukak using deep learning (딥러닝 기반 김부각 건조 반제품 표면 검출 모델 개발)

  • Tae Hyong Kim;Ki Hyun Kwon;Ah-Na Kim
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.17 no.4
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    • pp.205-212
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    • 2024
  • This study developed a deep learning model that distinguishes the front (with garnish) and the back (without garnish) surface of the dried semi-finished product (dried bukak) for screening operation before transfter the dried bukak to oil heater using robot's vacuum gripper. For deep learning model training and verification, RGB images for the front and back surfaces of 400 dry bukak that treated by data preproccessing were obtained. YOLO-v5 was used as a base structure of deep learning model. The area, surface information labeling, and data augmentation techniques were applied from the acquired image. Parameters including mAP, mIoU, accumulation, recall, decision, and F1-score were selected to evaluate the performance of the developed YOLO-v5 deep learning model-based surface detection model. The mAP and mIoU on the front surface were 0.98 and 0.96, respectively, and on the back surface, they were 1.00 and 0.95, respectively. The results of binary classification for the two front and back classes were average 98.5%, recall 98.3%, decision 98.6%, and F1-score 98.4%. As a result, the developed model can classify the surface information of the dried bukak using RGB images, and it can be used to develop a robot-automated system for the surface detection process of the dried bukak before deep frying.