• Title/Summary/Keyword: Laser sheet

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박판 A3003 Al합금의 Nd : YAG 레이저빔 용접에 관한 연구 (A Study on the Welding Behavior of A3003 Aluminium Alloy Thin Sheet by Nd : YAG Laser Beam)

  • 허인석;김병철;김도훈;김진수;이한용
    • 한국레이저가공학회지
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    • 제4권1호
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    • pp.29-38
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    • 2001
  • This work was carried out to investigate the welding behavior of thin A3003 Al alloy sheets by Nd : YAG laser beam. Considering bead shape and mechanical properties, the laser pulse shapes selected were two kinds of 2-division and 3-division by varying power level and pulse duration. In order to obtain optimum conditions, the factorial design method and central composite design method were applied. Tensile test, optical microscopy, micro hardness test and TEM analysis were performed. Due to the annealing caused by thermal effect during laser welding, precipitates were coarsended. The HAZ was softened and failed during tensile test. The hardness of HAZ was lower than that of base metal, since the heat input relieved the work hardening effect and caused grain growth.

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Laser Welding Application in Car Body Manufacturing

  • Shin, H.O.;Chang, I.S.;Jung, C.H.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.2-7
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    • 2003
  • Laser welding application for car body manufacturing has many advantages in the stiffness and the lightness of vehicle, the productivity of assembly line, and the degree of freedom in design. This presentation will express the innovation of car body manufacturing including parameter optimization, process modeling, and system integration. In this application the investment for systems was cut down dramatically by real time switching over the laser path between two welding stations. Points of technical discussion are as follows; optimization of parameters such as laser power, robot speed and trajectory, compact and useful design of jig & fixture to assure welding quality for 3 sheet-layer zinc-coated steel, system integration between 4㎾ Nd:YAG laser device and the other systems, on-line real time welding quality monitoring system, perfect safety standards for high power laser, minimization of consumption costs such as arc lamp, protective glass for optic, etc. This application was successfully launched mass production line in 2001. The laser-welded line of side panel consists of 122 stitches totally. And the length is about 2.4m.

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자동차용 강판의 레이저 용접 플랫폼기술 (Laser welding technology platform for automotive industry)

  • 김철희;강민정;안영남
    • 한국레이저가공학회지
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    • 제14권1호
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    • pp.6-13
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    • 2011
  • Manufacturing technology platform for automotive and mobile industries has been constructed since 2009, for the platform technology project funded by ministry of knowledge and economics. Technology platform in laser welding has also been developed for automotive steel sheets with a strength up to 1GPa. Laser welding technology platform will provide welding characteristics for various laser sources, steel plates and welding conditions. This article shortly explains outline of laser welding technology platform and partially introduces the developed laser welding data base.

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머플러 부품의 경량화를 위한 STS강판의 TWB 용접 (I) - STS강판의 레이저 맞대기 용접특성 - (Tailored Blank Welding of Stainless Steel to Make Lightweight Design Muffler (I) - Laser Butt Welding Characteristic of Stainless Steel Sheet -)

  • 김용;박평원;박기영;이경돈;김석진
    • 한국레이저가공학회지
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    • 제17권2호
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    • pp.11-18
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    • 2014
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. Specially we tried to apply the TWB technique to exhaust system. The materials used in this work were ferritic 439 stainless steel sheet with a thickness of 1.2mm and 0.8mm. Welding tests were conducted for BOP test and dissimilar thickness (0.8 to 1.2t) cases. Major process parameters were position of focus, travel speed, shielding gas and joint (gap) condition. As a result, there are nothing significant welding characteristic compare with TWB of carbon steel. Stainless steel shows the good weldability and mechanical properties (tensile, hardness and forming strength) also shows high level. Just problem is gap condition. However, also in this case, it shows not only good forming strength but also base metal fracture after tensile test. And to conclude, it is good opportunity to make lightweight design muffler using TB welding technique.

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박판의 이중 빔 레이저 용접에서 열유동 해석에 관한 연구 (A Study on Thermal Analysis of Dual Beam Laser Welding of Thin Metal Sheet)

  • 김재웅
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.99-108
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    • 1997
  • Analytical model for the temperature distribution and the cooling rate of weld in dual beam laser welding is presented for investigating the possibility of controling the cooling rate. The model is based on the solutions to the problem of heat flow due to the distributed and line heat sources for preheating and welding respectively in plates with finite thickness. The effects of beam power, beam distribution parameter, interbeam distance, and welding speed on the resulting temperature distribution and cooling rate are presented. The cooling rates of dual beam laser weld at the weld centerline under the investigated conditions are reduced to as one third of those of welds which were produced by single beam laser. And it appeared that the cooling rate of dual beam laser weld is strongly dependent on the process parameters of preheating laser beam power and welding speed.

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Al-Si 코팅층 Laser Ablation 변수에 의한 LWB 보론강판의 기계적 특성 평가 (Evaluation of Mechanical Characteristic of Laser-Welded Blank of a Boron Steel by Using Laser Ablation of Al-Si Coating Layer)

  • 문정환;이민식;강충길
    • 소성∙가공
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    • 제20권8호
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    • pp.540-547
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    • 2011
  • Recent years have seen advent of hot stamped parts made from laser-welded blanks of boron steels for structures requiring high crash energy absorption. However, the presence of Al-Si coating interfered with satisfactory mechanical characterizations after laser butt welding. In this study, laser ablation technology was considered in order to facilitate adequate mechanical characterization of the final hot-stamped panels.