• Title/Summary/Keyword: Laser parameters

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Study of clean laser decapsulation process (친환경 레이저 디캡슐레이션에 관한 연구)

  • Hong, Yun-Seok;Mun, Seong-Uk;Nam, Gi-Jung;Choe, Ji-Hun;Yun, Myeon-Geun
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2006.11a
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    • pp.103-107
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    • 2006
  • Decapsulation of EMC(Epoxy Molding Compound) in package device is a method used to inspect inside of device by removing plastic molding. So far, chemical etching and mechanical grinding methods have been used widely. Recently, several works using laser have been carried out. This method has advantages with fast process time and precision than conventional methods because of noncontact process. Also, laser process is a clean process because of removing EMC directly without using toxic chemicals. The wavelength of laser used in this study is 355nm. Key parameters of removing EMC are laser power, scan speed, and number of scans of laser. It if confirmed that laser decapsulation is a useful process to inspect inside a device with a small thermal damage to chip surface.

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Selective Laser Sintering of Cu/Polyamide Mixed Powder (Cu/Polyamide 혼합분말의 선택적 레이저 소결)

  • 박흥일;이길근
    • Journal of Powder Materials
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    • v.8 no.4
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    • pp.239-244
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    • 2001
  • To investigate the effect of process parameters on selective laser sintering of Cu/polyamide mixed powder, Cu/polyamide mixed powder was sintered by selective laser with changing laser power and scanning speed. The properties of sintered body were evaluated by measuring the density and tensile strength, and analysis of XRD, FT-Raman and microstructure. With an increase in the laser power, the density and ultimate tensile strength of sintered Cu/polyamide body increase and then decrease. The maximum values of the density and ultimate tensile strength were decreased with increasing laser scanning speed. These changes were concerned with the difference of irradiation energy of laser into the powder layer. It was considered that the change of the mechanical property of the sintered body with irradiation energy of laser is due to the changes of amount of copper particle and property of polyamide.

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Development of laser process for stencil manufacturing (스텐실 제작용 레이저 공정기술 개발)

  • 신동식;이영문;이제훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.989-992
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    • 1997
  • The objective of this study is to develop stencil cutting process and determine optimal conditions which make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse width on the cut edge quality were investigated. In order to analyze the cut surface characteristics(roughness, kerf width, dross) optical microscopy, SEM photography and roughness test were used. A a results, the optimal conditions of process parameters were determined, and the practical feasibility of the proposed system is also examined by using a commercial gerber file for PCB stencil manufacturing.

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A Study on the Effect of Beam Mode on the Size of Hardened Zone in Laser Surface Hardening (레이저 표면경화처리에서 빔의 형태가 경화층 크기에 미치는 영향에 관한 연구)

  • Kim, J.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.64-72
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    • 1993
  • Analytical models for the prediction of the size of hardened zone in laser surface hardening are presented. The models are based on the solutions to the problem of three-dimensional heat flow in plates with infinite thickness. The validity of the model was tested on medium carbon steel for Gaussian mode of beam. Then the model for rectagular beam was used for the predicition of the size of hardened zone on various hardening process parameters. From the calculation results it appeared that the size and shape of the hardened zone are strongly dependent on process parameters such as beam mode, beam size, and traverse speed.

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Nonlinearity compensation for laser interferometer using adaptive algorithm (적응형 알고리즘에 의한 레이저 간섭계의 비선형성 오차 보정)

  • Lee, Woo-Ram;Hong, Min-Suk;Choi, In-Sung;You, Kwan-Ho
    • Proceedings of the KIEE Conference
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    • 2006.04a
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    • pp.234-236
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    • 2006
  • Because of its long measurement range and ultra-precise resolution. the heterodyne laser interferometer systems are very common in various industry area such as semiconductor manufacturing. However the periodical nonlinearity property caused from frequency mixing is an obstacle to improve the high measurement accuracy in nanometer scale. In this paper to minimize the effect of nonlinearity, we propose an adaptive nonlinearity compensation algorithm. We first compute compensation parameters using least square (LS) with the capacitance displacement sensor as a reference input. We then update the parameters with recursive LS (RLS) while the values are optimized to modify the elliptical phase into circular one. Through comparison with some experimental results of laser system, we demonstrate the effectiveness of our proposed algorithm.

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Three-Dimensional Finite Element Modeling of Laser Cladding Process (레이저 클래딩 공정의 3차원 유한요소 모델링)

  • Zhao Guiping;Si Ho-Mun;Lee Heungshik;Cho Chongdu
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.279-288
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    • 2004
  • This paper describes a three-dimensional transient finite element model for a laser cladding process. In the model, an adaptive finite element technique is used for dilution control. Using the proposed finite element model, the effects of process parameters such as scanning speed, laser's power, and preheating on the dilution of clad layer, the shape of melting pool, and the temperature distribution are calculated. It is also shown that the optimal process parameters for the required dilution can be determined from the proposed finite element model. An experiment is performed to validate the proposed model. The numerical results are compared with experimental ones.

Status Quo of Powder Bed Fusion Metal Additive Manufacturing Technologies (Powder Bed Fusion 방식 금속 적층 제조 방식 기술 분석)

  • Hwang, In-Seok;Shin, Chang-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.10-20
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    • 2022
  • Recently, metal additive manufacturing (AM) is being investigated as a new manufacturing technology. In metal AM, powder bed fusion (PBF) is a promising technology that can be used to manufacture small and complex metallic components by selectively fusing each powder layer using an energy source such as laser or an electron beam. PBF includes selective laser melting (SLM) and electron beam melting (EBM). SLM uses high power-density laser to melt and fuse metal powders. EBM is similar to SLM but melts metals using an electron beam. When these processes are applied, the mechanical properties and microstructures change due to the many parameters involved. Therefore, this study is conducted to investigate the effects of the parameters on the mechanical properties and microstructures such that the processes can be performed more economically and efficiently.

Numerical Simulation of Soliton-like Pulse Formation in Diode-pumped Yb-doped Solid-state Lasers

  • Seong-Yeon, Lee;Byeong-Jun, Park;Seong-Hoon, Kwon;Ki-Ju, Yee
    • Current Optics and Photonics
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    • v.7 no.1
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    • pp.90-96
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    • 2023
  • We numerically solve the nonlinear Schrödinger equation for pulse propagation in a passively mode-locked Yb:KGW laser. The soliton-like pulse formation as a result of balanced negative group-delay dispersion (GDD) and nonlinear self-phase modulation is analyzed. The cavity design and optical parameters of a previously reported high-power Yb:KGW laser were adopted to compare the simulation results with experimental results. The pulse duration and energy obtained by varying the small-signal gain or GDD reproduce the overall tendency observed in the experiments, demonstrating the reliability and accuracy of the model simulation and the optical parameters.

Compensation of Installation Errors in a Laser Vision System and Dimensional Inspection of Automobile Chassis

  • Barkovski Igor Dunin;Samuel G.L.;Yang Seung-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.437-446
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    • 2006
  • Laser vision inspection systems are becoming popular for automated inspection of manufactured components. The performance of such systems can be enhanced by improving accuracy of the hardware and robustness of the software used in the system. This paper presents a new approach for enhancing the capability of a laser vision system by applying hardware compensation and using efficient analysis software. A 3D geometrical model is developed to study and compensate for possible distortions in installation of gantry robot on which the vision system is mounted. Appropriate compensation is applied to the inspection data obtained from the laser vision system based on the parameters in 3D model. The present laser vision system is used for dimensional inspection of car chassis sub frame and lower arm assembly module. An algorithm based on simplex search techniques is used for analyzing the compensated inspection data. The details of 3D model, parameters used for compensation and the measurement data obtained from the system are presented in this paper. The details of search algorithm used for analyzing the measurement data and the results obtained are also presented in the paper. It is observed from the results that, by applying compensation and using appropriate algorithms for analyzing, the error in evaluation of the inspection data can be significantly minimized, thus reducing the risk of rejecting good parts.

A Comparison study on cross and coaxial nozzle characteristic by using CW Nd:YAG Laser (연속파형 Nd:YAG 레이저 용접에서 크로스노즐과 동축노즐 특성 비교)

  • Lee, Ka Ram;Hwang, Chan Youn;Park, Eun Kyeong;Yoo, Young Tae
    • Laser Solutions
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    • v.16 no.3
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    • pp.11-21
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    • 2013
  • As parts are becoming more complex and smaller with the development of new materials, high-quality laser precision processing is getting the limelight. Laser enables quick processing and less deformation of materials. It also enables welding with diverse materials. In this study, the pole rod and tap for the secondary battery were laser-welded using cross and coaxial nozzles. The results of the comparative analysis of cross and coaxial nozzles according to the processing parameters showed that the coaxial nozzle had more sensitive welding characteristic to the nozzle position or pressure than the cross nozzle. This indicated that the processing parameters should be carefully determined for the welding with the coaxial nozzle. The pole rod and tap were welded together in a form of T joint to improve the output of the secondary battery, and the cross nozzle had a better welding characteristic than the coaxial nozzle.

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