• Title/Summary/Keyword: Laser accuracy

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A Study on Performance and Reliability Test of High Speed Feeding Type Laser Cutting M/C (고속 이송방식 Laser Cutting M/C의 성능 및 신뢰성 평가에 관한 연구)

  • 이춘만;임상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1007-1010
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    • 2002
  • The accuracy of high speed feeding type laser cutting M/C is the major factor directly concerned with the accuracy of the processed work, and the feed errors of feed system make the machining errors of work directly on processing. In this point, this study focused on the generative elements in feed errors of laser cutting M/C when operating its laser head. In order to improve the accuracy of this machining center, feed errors are measured by a laser interferometer.

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A Study on the Cutting Tool and Holder Deformation Prediction undergoing Laser-assisted Machining with Moving Heat Sources (이동열원을 고려한 레이저 보조가공에서 절삭공구와 홀더의 변형 예측에 관한 연구)

  • Jung, Jae-Won;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.127-134
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    • 2009
  • Laser-assisted machining uses primarily laser power to heat the local area before the material is removed. It not only efficiently reduces the cutting force during the manufacturing process but also improves the machining characteristics and accuracy with regard to difficult-to-machine materials. The prediction of relative deformations between the cutting tool and workpiece is important to improve the accuracy of machined components. This paper presents the deformation errors caused for a cylindrical workpiece by thermal effects in the laser-assisted machine tool using finite element method. The results can be used to increase the cutting accuracy by compensating thermal distortion prior to laser-assisted machining.

A Miniaturized Catadioptric Laser-Irradiation-Precision Test System

  • Liu, Huan;Sun, Hao;Wang, Chunyan
    • Current Optics and Photonics
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    • v.5 no.2
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    • pp.164-172
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    • 2021
  • In this paper a catadioptric laser-irradiation-precision test system is designed, to achieve a high-precision laser-irradiation-accuracy test. In this system, we adopt the method of imaging the entire target surface at a certain distance to realize the measurement of laser-irradiation precision. The method possesses the advantages of convenient operation, high sensitivity, and good stability. To meet the test accuracy requirement of 100 mm/km (0.01%), the coma, field curvature, and distortion over the entire field of view should be eliminated from the optical system's design. Taking into account the whole length of the tube and the influence of stray light on the structure type, a catadioptric system with a hood added near the primary imaging surface is designed. After optimization using the ZEMAX software, the modulation transfer function (MTF) of the designed optical system is 0.6 at 30 lp/mm, the full-field-of-view distortion is better than 0.18%, and the energy concentration in the 10-㎛-radius surrounding circle reaches about 90%. The illumination-accuracy test results show that the measurement accuracy of the radiation hit rate is better than 50 mm when the test distance is 1 km, which is better than the requirement of 100 mm/km for the laser-irradiation-accuracy test.

A Study on Cutting Conditions and Finishing Machining of Si Material Using Laser Assisted Module (레이저 보조 모듈을 이용한 Si 소재의 절삭조건 및 보정가공에 관한 연구)

  • Young-Durk Park
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.15-21
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    • 2023
  • In this study, a diamond turning machine and a laser-assisted machining module were utilized for the complex combined cutting of aspheric shapes and fine patterns on the surface of high-hardness brittle material, silicon. The analysis of material's form accuracy and corrective machining was conducted based on key factors such as laser output, rotational speed, feed rate, and cutting depth to achieve form accuracy below 1 ㎛ and surface roughness below 0.1 ㎛. The cutting condition and corrective machining methods were investigated to achieve the desired form accuracy and surface roughness. The rotational speed of the spindle and the linear feed rate of the diamond turning machine were varied in five stages for the cutting condition test. Surface roughness and form accuracy were measured using both a contact surface profilometer and a non-contact surface profilometer. The experimental results revealed a tendency of improved surface roughness with increased rotational speed of the workpiece, and the best surface roughness and form accuracy were observed at a feed rate of 5 mm/min. Furthermore, based on the cutting condition experiments, corrective machining was performed. The experimental results demonstrated an improvement in form accuracy from 0.94 ㎛ to 0.31 ㎛ and a significant reduction in the average value of the surface roughness curve from 0.234 ㎛ to 0.061 ㎛. This research serves as a foundation for future studies focusing on the machinability in relation to laser output parameters.

Accuracy Estimation of Laser scanning Mobile Mapping System using Lynx Mobile Mapper (Lynx Mobile Mapper를 이용한 레이저스캐너 기반 차량 MMS의 정확도 평가)

  • Jeong, Tae-Jun;Yun, Hong-Sic;Hwang, Jin-Sang;Kim, Yong-Hyun;Wi, Gwang-Jae;Lee, Ha-Jun
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2010.04a
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    • pp.69-71
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    • 2010
  • In this paper, we focus on the accuracy estimation of laser scanning mobile mapping system using Lynx Mobile Mapper. For this, we surveyed checkpoints(181 points) in study areas. A method to estimate the accuracy of laser scanning mobile mapping system based on the measurement range, interval of control points and gps signal environments. As a result, to ensure reliable measurement results, we must be made a plan considering Measure range(60m or under) and operation. The estimation results showed the need for improving accuracy using control points about 150m interval according to environment error source.

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Generation of Laser Scan Path Considering Resin Solidification Phenomenon in Micro-stereolithography Technology (마이크로 광 조형기술에서 수지경화현상을 고려한 레이저 주사경로 생성)

  • 조윤형;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1037-1040
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    • 2002
  • In micro-stereolithography technology, fabrication conditions that include laser power, laser scan speed, laser scan pitch, and material property of photopolymer such as penetration depth and critical exposure are considered as major process variables. But the existing scan path generation methods based only on CAD model have not taken them into account, which has resulted in cross-section dimension of low accuracy. Thus, to enhance cross-section dimensional accuracy, the physical resin solidification n phenomena should be reflected in laser scan path generation and stage operating code. In this paper, multi-line experiments based on single line solidification model are performed. And the method for improving cross-section dimensional accuracy is presented, which is to apply the database based on experimental results to laser scan path generation.

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Study on Accuracy Evaluation of Laser Lens Changer for a Laser-Assisted Machining System (레이저보조가공에서 레이저 렌즈 교환장치의 정밀도 평가에 관한 연구)

  • Oh, Won-Jung;Kim, Eun-Joong;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.687-692
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    • 2015
  • LAM (Laser-Assisted Machining) is an effective method for processing difficult-to-cut workpieces. The focal length of a LAM system is changed by the change of the workpiece shape during laser preheating; this problem is solved by changing the lens of the laser module. Linear- and rotary-type lens changers were developed to change the laser lens of a LAM system. The linear-type lens changer is operated by a motor with a ball-screw, and the rotary type is operated by a stepping motor. The natural frequency and structural stability of the laser lens changers were confirmed by using a finite element analysis; in addition, the functions of the lens changers were verified by measuring the iterative accuracy. The measured results show that the rotary-type lens changer is more accurate than the linear-type changer.

The Design of Path Length Controller in Ring Laser Gyroscope for Attitude Control in the LEO satellite (위성 자세제어 자이로 센서 피에조 구동기 설계)

  • Kim, Eui-Chan
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.341-343
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    • 2009
  • The Ring Laser Gyroscope makes use of the Sagnac effect within a resonant ring cavity of a He-Ne laser and has more accuracy than the other gyros. The Low Earth Orbit satellite for observatory use require the high accuracy Gyro to control and determine the altitude because of the need of payload pointing accuracy. In this paper, The theory of the Path Length Control is explained. The electrical design of Path Length Controller Is described. The Design for Path Length Controller is composed of the demodulator, integrator, phase shifter, high voltage amplifier. We apply the circuit to 28cm square ring laser gyro and get the test results.

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The Design of Path Length Controller in Ring Laser Gyroscope for Attitude Control in the LEO satellite (저궤도 위성 자세제어를 위한 자이로의 광경로 제어기 설계)

  • Kim, Eui-Chan;Lee, Heung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.2
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    • pp.256-260
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    • 2008
  • The Ring Laser Gyro makes use of the Sagnac effect within a resonant ring cavity of A He-Ne laser and has more accuracy than the other Gyros. The Low Earth Orbit satellite for observatory use require the high accuracy Gyro to control and determine the altitude because of the need of payload pointing accuracy. In this paper, The theory of the Path Length Control is explained. The electrical design of Path Length Controller is described. The Design for Path Length Controller is composed of the demodulator, Integrator, Phase shifter, High Voltage Amplifier. We apply the circuit to 28cm square ring laser gyro and get the test results.

The Design of Path Length Controller in Ring Laser Gyroscope for Attitude Control in the LEO satellite (저궤도 위성 자세제어 센서 RLG 피에조 구동기 설계)

  • Kim, Eui-Chan;Lee, Heung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.9
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    • pp.1584-1588
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    • 2008
  • The Ring Laser Gyroscope makes use of the Sagnac effect within a resonant ring cavity of a He-Ne laser and has more accuracy than the other gyros. The Low Earth Orbit satellite for observatory use require the high accuracy Gyro to control and determine the altitude because of the need of payload pointing accuracy. In this paper, The theory of the Path Length Control is explained. The electrical design of Path Length Controller is described. The Design for Path Length Controller is composed of the demodulator, integrator, phase shifter, high voltage amplifier. We apply the circuit to 28cm square ring laser gyro and get the test results.