• Title/Summary/Keyword: Laser Vision Sensor

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Development of multi-line laser vision sensor and welding application (멀티 라인 레이저 비전 센서를 이용한 고속 3차원 계측 및 모델링에 관한 연구)

  • 성기은;이세헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.169-172
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    • 2002
  • A vision sensor measure range data using laser light source. This sensor generally use patterned laser which shaped single line. But this vision sensor cannot satisfy new trend which feeds foster and more precise processing. The sensor's sampling rate increases as reduced image processing time. However, the sampling rate can not over 30fps, because a camera has mechanical sampling limit. If we use multi line laser pattern, we will measure multi range data in one image. In the case of using same sampling rate camera, number of 2D range data profile in one second is directly proportional to laser line's number. For example, the vision sensor using 5 laser lines can sample 150 profiles per second in best condition.

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High speed seam tracking using multi-line laser vision sensor (멀티 라인 레이저 비전 센서를 이용한 고속 용접선 추적 기술)

  • 성기은;이세헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.584-587
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    • 2002
  • A vision sensor measure range data using laser light source. This sensor generally use patterned laser which shaped single line. But this vision sensor cannot satisfy new trend which needs laster and more precise processing. The sensor's sampling rate increases as reduced image processing time. However, the sampling rate can not over 30fps, because a camera has mechanical sampling limit. If we use multi line laser pattern, we will measure multi range data in one image. In the case of using same sampling rate camera, number of 2D range data profile in one second is directly proportional to laser line's number. For example, the vision sensor using 5 laser lines can sample 150 profiles per second in best condition.

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A Laser Vision System for the High-Speed Measurement of Hole Positions (홀위치 측정을 위한 레이져비젼 시스템 개발)

  • Ro, Young-Shick;Suh, Young-Soo;Choi, Won-Tai
    • Proceedings of the KIEE Conference
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    • 2006.04a
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    • pp.333-335
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    • 2006
  • In this page, we developed the inspection system for automobile parts using the laser vision sensor. Laser vision sensor has gotten 2 dimensions information and third dimension information of laser vision camera using the vision camera. Used JIG and ROBOT for inspection position transfer. Also, computer integration system developed that control system component pal1s and manage data measurement information. Compare sensor measurement result with CAD Data and verified measurement result effectiveness taking advantage of CAD to get information of measurement object.

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DEVELOPMENT OF LASER VISION SENSOR WITH MULTI-LINE

  • Kieun Sung;Sehun Rhee;Yun, Jae-Ok
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.324-329
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    • 2002
  • Generally, the laser vision sensor makes it possible design a highly reliable and precise range sensor at a low cost. When the laser vision sensor is applied to lap joint welding, however, there are many limitations. Therefore, a specially-designed hardware system has to be used. However, if the multi-lines are used instead of a single line, multi-range data can be generated from one image. Even under a set condition of 30fps, the generated 2D range data increases depending on the number of lines used. In this study, a laser vision sensor with a multi-line pattern is

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Development of Laser Vision Sensor with Multi-line for High Speed Lap Joint Welding

  • Sung, K.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.57-60
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    • 2002
  • Generally, the laser vision sensor makes it possible design a highly reliable and precise range sensor at a low cost. When the laser vision sensor is applied to lap joint welding, however. there are many limitations. Therefore, a specially-designed hardware system has to be used. However, if the multi-lines are used instead of a single line, multi-range data .:an be generated from one image. Even under a set condition of 30fps, the generated 2D range data increases depending on the number of lines used. In this study, a laser vision sensor with a multi-line pattern is developed with conventional CCD camera to carry out high speed seam tracking in lap joint welding.

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High speed seam tracking system using vision sensor with multi-line laser (다중 레이저 선을 이용한 비전 센서를 통한 고속 용접선 추적 시스템)

  • 성기은;이세헌
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.49-52
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    • 2002
  • A vision sensor measure range data using laser light source, This sensor generally use patterned laser which shaped single line. But this vision sensor cannot satisfy new trend which needs faster and more precise processing. The sensor's sampling rate increases as reduced image processing time. However, the sampling rate can not over 30fps, because a camera has mechanical sampling limit. If we use multi line laser pattern, we will measure multi range data in one image. In the case of using same sampling rate camera, number of 2D range data profile in one second is directly proportional to laser line's number. For example, the vision sensor using 5 laser lines can sample 150 profiles per second in best condition.

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A Study on the Vision Sensor Using Scanning Beam for Welding Process Automation (용접자동화를 위한 주사빔을 이용한 시각센서에 관한 연구)

  • You, Won-Sang;Na, Suck-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.891-900
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    • 1996
  • The vision sensor which is based on the optical triangulation theory with the laser as an auxiliary light source can detect not only the seam position but the shape of seam. In this study, a vision sensor using the scanning laser beam was investigated. To design the vision sensor which considers the reflectivity of the sensing object and satisfies the desired resolution and measuring range, the equation of the focused laser beam which has a Gaussian irradiance profile was firstly formulated, Secondly, the image formaing sequence, and thirdly the relation between the displacement in the measuring surface and the displacement in the camera plane was formulated. Therefore, the focused beam diameter in the measuring range could be determined and the influence of the relative location between the laser and camera plane could be estimated. The measuring range and the resolution of the vision sensor which was based on the Scheimpflug's condition could also be calculated. From the results mentioned above a vision sensor was developed, and an adequate calibration technique was proposed. The image processing algorithm which and recognize the center of joint and its shape informaitons was investigated. Using the developed vision sensor and image processing algorithm, the shape informations was investigated. Using the developed vision sensor and image processing algorithm, the shape informations of the vee-, butt- and lap joint were extracted.

Computer simulation for seam tracking algorithm using laser vision sensor in robotic welding (레이저 비전 센서를 이용한 용접선 추적에 관한 시뮬레이션)

  • Jung, Taik-Min;Sung, Ki-Eun;Rhee, Se-Hun
    • Laser Solutions
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    • v.13 no.2
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    • pp.17-23
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    • 2010
  • It is very important to track a complicate weld seam for the welding automation. Very recently, laser vision sensor becomes a useful sensing tool to find the seams. Until now, however studies of welding automation using a laser vision sensor, focused on either image processing or feature recognition from CCD camera. Even though it is possible to use a simple algorithm for tracking a simple seam, it is extremely difficult to develop a seam-tracking algorithm when the seam is more complex. To overcome these difficulties, this study introduces a simulation system to develop the seam tracking algorithm. This method was verified experimentally to reduce the time and effort to develop the seam tracking algorithm, and to implement the sensing device.

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Autonomous Robot Kinematic Calibration using a Laser-Vision Sensor (레이저-비전 센서를 이용한 Autonomous Robot Kinematic Calibration)

  • Jeong, Jeong-Woo;Kang, Hee-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.176-182
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    • 1999
  • This paper presents a new autonomous kinematic calibration technique by using a laser-vision sensor called "Perceptron TriCam Contour". Because the sensor measures by capturing the image of a projected laser line on the surface of the object, we set up a long, straight line of a very fine string inside the robot workspace, and then allow the sensor mounted on a robot to measure the point intersection of the line of string and the projected laser line. The point data collected by changing robot configuration and sensor measuring are constrained to on a single straght line such that the closed-loop calibration method can be applied. The obtained calibration method is simple and accurate and also suitable for on-site calibration in an industrial environment. The method is implemented using Hyundai VORG-35 for its effectiveness.

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Study of Intelligent Vision Sensor for the Robotic Laser Welding

  • Kim, Chang-Hyun;Choi, Tae-Yong;Lee, Ju-Jang;Suh, Jeong;Park, Kyoung-Taik;Kang, Hee-Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.4
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    • pp.447-457
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    • 2019
  • The intelligent sensory system is required to ensure the accurate welding performance. This paper describes the development of an intelligent vision sensor for the robotic laser welding. The sensor system includes a PC based vision camera and a stripe-type laser diode. A set of robust image processing algorithms are implemented. The laser-stripe sensor can measure the profile of the welding object and obtain the seam line. Moreover, the working distance of the sensor can be changed and other configuration is adjusted accordingly. The robot, the seam tracking system, and CW Nd:YAG laser are used for the laser welding robot system. The simple and efficient control scheme of the whole system is also presented. The profile measurement and the seam tracking experiments were carried out to validate the operation of the system.