• Title/Summary/Keyword: Laser SystemCompensation Method

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Accuracy improvement of laser interferometer with neural network (신경회로망을 이용한 레이저 간섭계 정밀도 향상)

  • Lee, Woo-Ram;Heo, Gun-Hang;Hong, Min-Suk;Choi, In-Sung;You, Kwan-Ho
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.597-599
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    • 2006
  • In this paper, we propose an artificial intelligence method to compensate the nonlinearity error which occurs in the heterodyne laser interferometer. Some superior properties such as long measurement range, ultra-precise resolution and various system set-up lead the laser interferometer to be a practical displacement measurement apparatus in various industry and research area. In ultra-precise measurement such as nanometer or subnanometer scale, however, the accuracy is limited by the nonlinearity error caused by the optical parts. The feedforward neural network trained by back-propagation with a capacitive sensor as a reference signal minimizes the nonlinearity error and we demonstrate the effectiveness of our proppsed algorithm through some experimental results.

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A Study on Improvement of Accuracy using Geometry Information in Reverse Engineering of Injection Molding Parts (사출성형품의 역공학에서 Geometry 정보를 이용한 정밀도 향상에 관한 연구)

  • Kim, Yeon-Sul;Lee, Hui-Gwan;Hwang, Geum-Jong;Gong, Yeong-Sik;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.99-106
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    • 2002
  • This paper proposes an error compensation method that improves accuracy with geometry information of injection molding parts. Geometric information can give an improved accuracy in reverse engineering. Measuring data can not lead to get accurate geometric model, including errors of physical parts and measuring machines. Measuring data include errors which can be classified into two types. One is molding error in product, the other is measuring error. Measuring error includes optical error of laser scanner, deformation by probe forces of CMM and machine error. It is important to compensate these in reverse engineering. Least square method (LSM) provides the cloud data with a geometry compensation, improving accuracy of geometry. Also, the functional shape of a part and design concept can be reconstructed by error compensation using geometry information.

Development of Smart Tape Attachment Robot in the Cold Rolled Coil with 3D Non-Contact Recognition (3D 비접촉 인식을 이용한 냉연코일 테이프부착 로봇 개발)

  • Shin, Chan-Bai;Kim, Jin-Dae
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.11
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    • pp.1122-1129
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    • 2009
  • Recently taping robot with smart recognition function have been studied in the coil manufacturing field. Due to the difficulty of 3D surface processing from the complicated working environment, it is not easy to accomplish smart tape attachment motion with non-contact sensor. To solve these problems the applicable surface recognition algorithm and a flexible sensing device has been recommended. In this research, the fusion method between 1D displacement and 3D laser scanner is applied for robust tape attachment about cold rolled coil. With these sensors we develop a two-step exploration and the smart algorithm for the awareness of non-aligned coil's information. In the proposed robot system for tape attachment, the problem is reduced to coil's radius searching with laser displacement sensor at first, and then position and orientation detection with 3D laser scanner. To get the movement at the robot's base frame, the hand-eye compensation between robot's end effector and sensing device should be also carried out respectively. In this paper, we examine the auto-coordinate transformation method in the calibration step for the real environment usage. From the experimental results, it was shown that the taping motion of robot had a robust under the non-aligned cold rolled coil.

Interface between Robot and Scanner for Remote Laser Welding System Based on Time Synchronization (시간 동기화에 근거한 리모트 레이저 용접 시스템에서의 로봇과 스캐너 인터페이싱)

  • Kim, Jeong-Jung;Lee, Joon-Woo;Lee, Ju-Jang;Kwon, Kyung-Up;Kang, Hee-Shin;Suh, Jeong
    • Laser Solutions
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    • v.16 no.1
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    • pp.10-14
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    • 2013
  • Remote laser beam welding (RLW) has the benefits of high speed and high quality welding, especially as applied to automotive industry. RLW is designed in a way that end effecter and head of scanner move simultaneously, and require the compensation for the motion of end effecter in order to weld proper position. In this paper, we show the algorithms of RLW that enable the end effecter to synchronize with scanner based on time. The proposed method consists of two algorithms. These algorithms make it possible for the moving end effecter to weld on desired place. The effectiveness of the algorithms is shown by experiments.

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A Study of an OMM System for Machined Spherical form Using the Volumetric Error Calibration of Machining Center (머시닝센터의 체적오차 보상을 통한 구면 가공형상 측정 OMM시스템 연구)

  • Kim, Sung-Chung;Kim, Ok-Hyun;Lee, Eung-Suk;Oh, Chang-Jin;Lee, Chan-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.98-105
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    • 2001
  • The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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High Speed and Robust Control System with Deadbeat Disturbance Observer for 3D Eye Imaging Equipment (망막의 3차원 영상화를 위한 데드비트 외란 관측기를 가진 고속, 고강성 제어 시스템)

  • 고종선;이태훈;김영일
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.5
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    • pp.418-426
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    • 2003
  • To show a retina shape and thickness on the computer monitor, a laser has been used in Scanning Laser Ophthalmoscope(SLO) equipment using the traveling difference. This method requires exact synchronous control of laser traveling in optic system to show a clear 3-dimensional image of retina To obtain this image, this exact synchronism is very important for making the perfect plane scanning. In this study, a high speed and synchronous control of the galvanometer to make 3-dimensional retina image is presented. For the more, deadbeat load torque observer is added to the PI controller for compensation of the position error arisen in the high speed control. As a result, the proposed control system has a robust and precise response against the load torque variation appeared in high speed control. A stability and usefulness are verified by the computer simulation and the experiment.

Compensation Method of Gyro Bias Hysteresis Error using the Rate of Temperature (온도 변화율을 이용한 자이로 바이어스 히스테리시스 오차 보상 기법)

  • Yu, Haesung;Kim, Cheon Joong;Sung, Changgi;Lee, Inseop;Park, SangEun;Park, Heung-won
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.2
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    • pp.109-114
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    • 2015
  • A method to compensate a bias hysteresis error of the ring laser gyro using the rate of temperature is proposed in this paper. Until now, we generally have measured and compensated the error of gyro and accelerometer using the temperature. However, we utilize the measured values of the temperature dependent error elements on the temperature rate in navigation system level. We show through experiments that the proposed method can improve the navigation performance and be very effective.

Development of a Signal Conditioning Circuit for Capacitive Displacement Sensors and Performance Evaluation (정전용량형 변위 센서 신호 처리 회로 개발 및 성능 평가)

  • Kim, Jong-Ahn;Kim, Jae-Wan;Eom, Tae-Bong;Kang, Chu-Shik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.60-67
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    • 2007
  • A signal conditioning circuit for capacitive displacement sensors was developed using a high frequency modulation/demodulation method, and its performance was evaluated. Since capacitive displacement sensors can achieve high resolution and linearity, they have been widely used as precision sensors within the range of several hundred micrometers. However, they inherently have a limitation in low frequency range and some nonlinearity characteristics and so a specially designed signal conditioning circuit is needed to handle these properties. The developed signal processing circuit consists of three parts: linearization, modulation/demodulation, and nonlinearity compensation. Each part was constructed discretely using several IC chips and passive elements. An evaluation system for precision displacement sensors was developed using a laser interferometer, a precision stage, and a PID position controller. The signal processing circuit was tested using the evaluation system in the respect of resolution, repeatability, linearity, and so on. From the experimental results, we know that a highly linear voltage output can be obtained successfully, which is proportional to displacement and the nonlinearity of output is less than 0.02% of full range. However, in the future, further investigation is required to reduce noise level and phase delay due to a low-pass filter. The evaluation system also can be applied effectively to calibration and evaluation of precision sensors and stages.

Application of an Optical Current Transformer For Measuring High Current

  • Kim, Yeong-Min;Park, Won-Zoo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.11
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    • pp.9-16
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    • 2010
  • This paper examines the temperature characteristics of an Optical CT (optical current transformer) using the Faraday effect for measuring high current in a super high voltage-power apparatus. It is performed as follows by the sensor for embodying Faraday effect. $\cdot$ A single-mode optical fiber capable of maintaining a polarization state is used. $\cdot$ A light source is applied at 1310[nm] to a Laser Diode. $\cdot$ The Linear of Faraday effect to a large current is evaluated and $\cdot$ A possible application using an Optical CT was shown. An Influence of Faraday effect to the surrounding temperature measured -40~50[$^{\circ}C$], and the characteristic of the current sensitivity was reported. An application using the results of the temperature compensation system was used in order to compensate for surrounding temperatures. A possibility of applying Optical CT for electric power apparatus was advanced further. We were able to confirm that this temperature calibration method can minimize the fluctuation of the output signal depending on the temperature conditions.

The Implementation of Tightly coupled SDINS/GPS System based on the Ring Laser Gyro (링레이저 자이로 기반 관성항법장치와 위성항법장치의 강결합 방식 시스템 구현)

  • Yu, Haesung;Park, Sang Eun;Jeong, Jinseob;Park, Heung-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.2
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    • pp.134-141
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    • 2013
  • This paper explores a real-time system implementation to couple tightly StrapDown Inertial Navigation System(SDINS) and Global Positioning System(GPS) mounted on the aircraft. When implementing the SDINS/GPS coupled system in real-time processor, we have to deliberate SDINS's unique characteristics based on the ring laser gyro, and besides, lever-arm, measurements, and error compensation method. The novel modeling method is applied to system the misalignment error term of gyro to estimate the cumulative heading attitude errors while the aircraft banking to turn repeatedly. Captive Flight Test results show that the proposed modeling strategy has good performance.