• 제목/요약/키워드: Laser Cutting System

검색결과 132건 처리시간 0.026초

고속 이송방식 Laser Cutting M/C의 성능 및 신뢰성 평가에 관한 연구 (A Study on Performance and Reliability Test of High Speed Feeding Type Laser Cutting M/C)

  • 이춘만;임상헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1007-1010
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    • 2002
  • The accuracy of high speed feeding type laser cutting M/C is the major factor directly concerned with the accuracy of the processed work, and the feed errors of feed system make the machining errors of work directly on processing. In this point, this study focused on the generative elements in feed errors of laser cutting M/C when operating its laser head. In order to improve the accuracy of this machining center, feed errors are measured by a laser interferometer.

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임의형상가공시스템을 위한 레이저 5축 경사절단기 및 궤적생성 알고리즘의 개발 (Development of Five Axis Laser Cutting System for the Tangent Cutting Solid Freeform Fabrication System)

  • 주영철;엄태준;이차훈;공용해;천인국;김승우;방재철
    • 한국산학기술학회논문지
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    • 제4권1호
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    • pp.1-6
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    • 2003
  • 제품의 소재를 미리 테입 형태로 만들어 단면치 경계면을 따라 레이저로 절단하여 적층하는 방식의 임의형상시스템은 제품의 표면에 계단 모양의 무의가 생기므로 정밀한 제품을 제작하는데 어려움이 있었다 이를 극복하기 위하여 단면의 경계선을 절단할 때 수직으로 절단하는 것이 아니라 경사면을 따라 절단하여 전체적인 제품의 옆면이 부드럽게 연결되는 경사절단형 임의형상가공시스템을 개발하였다 이를 위하여 레이저 5축 경사절단기를 개발하였는데, x축과 y축은 상용화되어있는 x-y table을 이용하였고 z축은 한 개의 z축 이송대를 이용하였다 롤과 피치를 위하여는 서보모터 두 개를 이용하여 작업대가 회전할 수 있도록 하였다. 이와 같은 레이저 5축 경사절단기를 개발함으로써 시편의 어느 위치에서든 어느 각도로도 절단이 가능하게 할 수 있었다. 또한 3차원 CAD 데이터로부터 단면정보를 생성하고 경사절단면에 맞추어 레이저 궤적을 생성 할 수 있는 소프트웨어를 개발하였다

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A Study on Dispersion Behaviors of Fume Particles in Laser Cutting Process of Optical Plastic Thin Films

  • Kim, Kyoungjin
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.62-68
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    • 2019
  • The optoelectronic display units such as TFT-LCD or OLED require many thin optical plastic films and their mass manufacturing processes employ CO2 laser cutting of those thin films in a large quantity. However, laser film cutting could generate fume particles through melt shearing, vaporization, and chemical degradation and those particles could be of great concern for film surface contamination. In order to appreciate the fume particle dispersion behaviors in laser film cutting, this study relies on random particle simulations by probabilistic distributions of particle size, ejection velocity and angles coupled with Basset-Boussinesq-Oseen model of particle trajectory in low Reynolds number flows. Here, up to one million particles of random sampling have been tested to effectively show fume particles dispersed on the film surface. The computational results could show that particular range of fume particle size could easily disperse into the pixel region of processed optical films.

질화규소 세라믹의 레이저 예열선삭에 관한 연구 (III) - SSN 및 HIPSN의 예열선삭시 절삭력 및 공구수명의 특성 - (A Study on Laser Assisted Machining for Silicon Nitride Ceramics (III) - Variation of the Main Cutting Force and Life of Cutting Tool by LAM of SSN and HIPSN -)

  • 김종도;이수진;강태영;서정;이제훈
    • Journal of Welding and Joining
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    • 제28권6호
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    • pp.35-39
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    • 2010
  • Generally, ceramic material is very difficult to machine due to high strength and hardness. However, ceramic material can be machined at high temperature by plastic flow as metallic material due to the deterioration of the grain boundary glassy phase. Recently, a new method was developed to execute cutting process with CBN cutting tool by local heating of surface with laser. There are various parameters in LAM because it is a complex process with laser treatment and machining. During laser assisted machining, high power results in reducing of cutting force and increasing tool life, but excessive power brings oxidation of the surface. The effect of laser power, feed rate, cutting depth and etc. were investigated on the life of cutting tool. Chips were observed to find out suitable machining conditions. Chips of SSN had more flow-types than HIPSN. It means SSN is easier to machining. The life of cutting tool was increased with increasing laser power and decreasing feed rate and cutting depth.

Laser-assisted machining에서 질화규소 시편의 표면온도와 절삭특성에 관한 연구 (Investigation of the Surface Temperature and Cutting Characteristics of Silicon Nitride in Laser-Assisted Machining)

  • 임세환;이제훈;신동식;김종도;김주현
    • 한국레이저가공학회지
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    • 제12권1호
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    • pp.25-33
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    • 2009
  • In laser-assisted machining (LAM), laser beam is used to locally increase the temperature of a workpiece and thus to enhance the machinability. In order to set the temperature of the material removal area of a workpiece at an optimal value, process parameters, such as laser power, feed rate, and rotational velocity, have to be carefully controlled. In this work, the effects of laser power and feed rate on the temperature distribution of a silicon nitride rotating at a constant velocity were experimentally investigated. Using a pyrometer, temperatures at various locations of the silicon nitride were measured both in circumferential and axial directions. The measured temperatures were fitted to a quadratic equation to approximate the temperature at the cutting location. The machining results showed that cutting force and tool wear were decreased when the temperature at the cutting location was increased.

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STS304의 레이저 절단에서 보조가스 압력이 미치는 영향 (Effect of Assistant Gas Pressure on Laser Cutting of STS304)

  • 이호준;조용무;유웅재;김재도
    • 한국정밀공학회지
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    • 제12권3호
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    • pp.15-22
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    • 1995
  • This paper presents the effects of assistant gas pressure on laser cutting. To investigate the effects of assistant gas pressure, pressure measuring system was constructed with good handling and precision at low price. The measured results discussed compare with that of laser cutting of STS304. The assistant gas pressure varied with the variation of distance between nozzle and workpiece. The peak pressure existed at some distance and could be known by using the deviced pressure measuring system. The higher assistant gas pressure helps to remove the dross and the exothermic energy out of the material. The quantity of dross beneath the workpiece decreases and the kerf width narrows at measured peak pressure.

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컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구 (A study on development of plasma-arc cutting system with computer-numerical control)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
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    • 제8권3호
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    • pp.60-69
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    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

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절삭방향(切削方向)이 목재(木材)의 레이저절삭특성(切削特性)에 미치는 영향(影響) (Effects of Cutting Direction on the Laser Machining Characteristics of Wood)

  • 이형우
    • Journal of the Korean Wood Science and Technology
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    • 제24권4호
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    • pp.87-92
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    • 1996
  • When cutting 2.0cm-thick red oak and hard maple with an air-jet-assisted carbon-dioxide laser of 2kW output power, maximum feed speed at the point of full penetration of the beam decreased with increasing the angle between grain and cutting direction. Feed speed averaged 3.75 and 3.38 meters per minute for red oak and hard maple, respectively. Gray-level of laser-cut surfaces were analyzed by image analysis system. The highest gray level of laser-cut surface was obtained when red oak was cut parallel to grain by laser. Surface profiler was used to scan the sawn and laser-cut surfaces. Center line average roughnesses of laser-cut surfaces were higher than those of sawn surfaces. Scanning electron micrographs showed the cell walls which were melted by laser.

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레이저 절단에서 광소자를 이용한 가공공정 모니터링 (Process Monitoring in Laser Beam Cutting by Photo Diode)

  • 김봉채;장욱진;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.354-359
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    • 1994
  • On-line process control equipment for CO $_{2}$ laser cutting is unavailable for industrial application. The major part of the industrial cutting machines are regulated off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to lack of automation potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is development of a process monitoring system and the research is concentrated on the area of on-line quality detection during CO $_{2}$ laser cutting. The method bases on the detection of the emitted light from the cut front by photo diode. the signal from photo diode has been undertaken from Fourier analysis and statistical analysis. As a result, it is possible to estimate striation pattern according to beam travel speed.

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레이저 절단에서 Sugeno 퍼지적분을 이용한 재료 유사성 비교에 관한 연구 (A Study on the Comparison of Material Similarity Using Sugeno Fuzzy Integral in Laser Cutting Process)

  • 최은석;한국찬;나석주
    • Journal of Welding and Joining
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    • 제12권3호
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    • pp.63-70
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    • 1994
  • Laser processing workmen should select the working condition for laser cutting of new materials by the preparatory experiments for that material or from the past experiences in cutting of other similar materials. This paper proposes a criterion to determine how much a material is similar to other materials by using the Sugeno fuzzy integral. With the proposed criterion the laser processing workman can objectify the considered material for his decision. The expert system programmer can give the system a high flexibility by experimenting with some materials in a large range of similarity and can support the laser processing workman by offering the similarity between materials.

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