• Title/Summary/Keyword: Large-scale fermentation

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The Optimum Design of Flow Characteristics in Fermentation (발효조 내의 유동특성 최적화 설계)

  • 박상규;김기성;양희천
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.117-121
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    • 2001
  • A numerical simulation was conducted to investigate the effect of height position of Rushton type Impeller in the fermentation. The computational method was based on the CFX code. The simulation was performed for 3 height differences(25, 30, 35mm) between Rushton type impeller and bottom of fermentation. The instantaneous flow fields showed that the bulk flow consisted of large scale vortices. However the main flow results showed that the formation of ring vortices above and below the impeller depended on the height of the impeller.

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Development of a Method to Measure Hydrogen Sulfide in Wine Fermentation

  • Park, Seung-Kook
    • Journal of Microbiology and Biotechnology
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    • v.18 no.9
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    • pp.1550-1554
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    • 2008
  • A hydrogen sulfide $(H_2S)$ detecting tube was developed for the quantitative determination of $H_2S$ produced by yeast during laboratory scale wine fermentations. The detecting tube consisted of a small transparent plastic tube packed with an $H_2S$-sensitive color-indicating medium. The packed medium changed color, with the color change progressing upward from the bottom of the tube, upon exposure to $H_2S$ produced by yeast during fermentation. A calibration study using a standard $H_2S$ gas showed that the length of the portion that darkened was directly related to the quantity of $H_2S$ (${\mu}g$) with a high correlation coefficient ($r^2$=0.9997). The reproducibility of the $H_2S$ detecting tubes was determined with five repetitive measurements using a standard $H_2S$ solution [5.6${\mu}g$/200 ml (28 ppb)], which resulted in a coefficient of variation of 3.6% at this level of $H_2S$. With the sulfide detecting tubes, the production of $H_2S$ was continuously monitored and quantified from laboratory scale wine fermentations with different yeast strains and with the addition of different levels of elemental sulfur to the grape juice. This sulfide detecting tube technology may allow winemakers to quantitatively measure $H_2S$ produced under different fermentation conditions, which will eventually lead winemakers to better understand the specific factors and conditions for the excessive production of $H_2S$ during wine fermentation in a large production scale.

Selection of High Yielding Mutant Strains for the Antifungal Antibiotics KRF-001 (항진균물질 KRF-001의 고생산성 변이주 분리)

  • 이항우;김무경
    • KSBB Journal
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    • v.9 no.4
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    • pp.378-384
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    • 1994
  • An improved method for the selective isolation of high-yielding mutant strains for the production of antifungal antibiotic KRF-001 was investigated. The mutant strain U. V 4, which produces high titer of KRF-001, was selected on the high potency agar plate after ultraviolet light irradiation. The U. V 4 strain produced 2-fold more KRF-001 than the mother strain in production media. Large scale fermentation was performed using the U. V 4 strain in 100$\ell$ fermenter. The antifungal antibiotic KRF-001 secreted into culture broth was detected by HPLC in 24hrs of fermentation.

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Growth Media Conditions for Large-Scale Fermentation of Bacillus subtilis FWC1, B. amyloliquefaciens NAAS1, and Pichia farinosa NAAS2 (Bacillus subtilis FWC1, B. amyloliquefaciens NAAS1 및 Pichia farinosa NAAS2의 산업적 생산을 위한 배양 조건)

  • Yoo, Heeseop;Yoon, Yonghee;Oh, Sejong
    • Journal of Dairy Science and Biotechnology
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    • v.39 no.3
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    • pp.87-93
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    • 2021
  • This study analyzed and compared growth characteristics under large-scale fermentation at 35℃ of three microorganisms with the ability to reduce odor-producing substances in livestock. The three microorganisms (Bacillus subtilis FWC1, Bacillus amyloliquefaciens NAAS1, and Pichia farinosa NAAS2) evaluated in this study have been proven effective in reducing odor-inducing substances. Bacillus subtilis FWC1 exhibited the highest viable cell count when using 2% maltodextrin as carbon source, 0.05% soy-peptone as nitrogen source, and 0.3% yeast extract. The optimum media composition for B. amyloliquefaciens NAAS1 was 1.2% modified-starch with 0.8% yeast extract. The spore formation rate in the mass production of the Bacillus strains was over 90%, indicating that optimal growth medium compositions have been identified. In the case of P. farinosa NAAS2, our optimized growth medium [2% (w/v) glucose and 1% (w/v) yeast extract] improved biomass production.

Effect of Abiotic Factors on Fumosorinone Production from Cordyceps fumosorosea via Solid-State Fermentation

  • Tahir Khan;Dong-Hai Hou;Jin-Na Zhou;Yin-Long Yang;Hong Yu
    • Mycobiology
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    • v.51 no.3
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    • pp.157-163
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    • 2023
  • Cordyceps fumosorosea is an important species in the genus of Cordyceps, containing a variety of bioactive compounds, including fumosorinone (FU). This study was a ground-breaking assessment of FU levels in liquid and solid cultures. The present study focused on the impacts of solid-state fermentation (SSF) using solid substrates (wheat, oat, and rice), as well as the effects of fermentation parameters (pH, temperature, and incubation period), on the generation of FU. All the fermentation parameters had significant effects on the synthesis of FU. In a study of 25 ℃, 5.5 pH, and 21 days of incubation period combinations calculated -to give maximal FU production, it was found that the optimal values were 25 ℃, 5.5 pH, and 21 days, respectively. In a solid substrate medium culture, FU could be produced from SSF. At 30 days, a medium composed of rice yielded the most FU (798.50 mg/L), followed by a medium composed of wheat and oats (640.50 and 450.50 mg/L), respectively. An efficient method for increasing FU production on a large scale could be found in this approach. The results of this study might have multiple applications in different industrial fermentation processes.

Screening and Characterization of a Novel Erythritol-producing Microorganism, Moniliella suaveloens var. nigra (새로운 에리스리톨 생산균주인 Moniliella suaveolens var. nigra의 탐색 및 특성)

  • 박지만;박홍우
    • KSBB Journal
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    • v.13 no.3
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    • pp.331-335
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    • 1998
  • Erythritol is a four-carbon sugar alcohol with a low calorific value and non-cariogenicity. Erythritol is a new functional sweetener which can be used as sugar alternative. Erytheitol dose not cause discomfort such as diarrhoea and flatulence upon ingestion. The purpose of this study is to develope a novel process of erythritol economically in a large scale. To obtain a high erythritol producer, we have screened 3500 colonies from molasses, honey and honey combs. We have selected 40 erythritol-producing microorganisms, one of which yields 140g/L erythritol in 40% glucose medium. We have tested this strain in 5L fermentor to examine the fermentation characteristics. Results of fermentation show that the erythritol production was about 1.4g/L$.$hr in 400g/L glucose media with a 42% conversion. Further improvements require mutation for a higher producer, process optimization to reduce glycerol, and suppression of excessive foaming.

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Present Status and Prospects of in vitro Production of Secondary Metabolites from Plant sin China

  • Chen, Xian-Ya;Xu, Zhi-Hong
    • Proceedings of the Botanical Society of Korea Conference
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    • 1995.06a
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    • pp.40-56
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    • 1995
  • During the past two decades, China has seen her great progress in plant biotechnology. Since the Chinese market of herb medicine is huge, while the plant resources are shrinking, particular emphasis has been placed in plant tissue and cell cultures of medicinal plants, this includes fast propagation, protoplast isolation and regeneration, cell suspension cultures and large scale fermentation. To optimize culture conditions for producing secondary compounds in vitro, various media, additives and elicitors have been tested. Successful examples of large scale culture for the secondary metabolite biosynthesis are quite limited : Lithospermum ery throrhizon and Arnebia euchroma for shikonin derivatives, Panax ginseng, P. notoginseng, P. quinquefolium for saponins, and a few other medicinal plants. Recent development of genetic transformation systems of plant cells offered a new approach to in vitro production of secondary compounds. Hairy root induction and cultures, by using Ri-plasmid, have been reported from a number of medicinal plant species, such as Artemisia annua that produces little artemisinin in normal cultured cells, and from Glycyrrhiza uralensis. In the coming five years, Chinese scientists will continue their work on large scale cell cultures of a few of selected plant species, including Taxus spp. and A. annua, for the production of secondary metabolites with medicinal interests, one or two groups of scientists will be engaged in molecular cloning of the key enzymes in plant secondary metabolism.

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Fermentation Characteristics of Large-scale Coenzyme Q10 Expressing Rhodobacter spharoides in Rumen Simulated Continuous Culture (RSCC) System (Coenzyme Q10 다량 발현 미생물을 이용한 Rumen Simulation Continuous Culture (RSCC) System 반추위 내 미생물 발효 특성에 대한 연구)

  • Bae, G.S.;Yeo, J.M.;Chang, M.B.;Kim, J.N.
    • Journal of Practical Agriculture & Fisheries Research
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    • v.19 no.1
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    • pp.139-151
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    • 2017
  • This study was conducted to confirm the rumen fermentation characteristics of large-scale CoenzymeQ10(CoQ10) producing bacteria R. spharoides in rumen. We conducted in vitro continuous culture test to investigate the characteristics of rumen fermentation with 5% R. spharoides as a direct fed microorganism. A rumen microbial fermentation characteristic has stability at after 12 days for 15 day of experimental period. pH value, NH3-N, microbial protein synthesis, ADF digestibility and NDF digestibility were not shown significantly differences between control and treatment. However, UDP was significantly higher in treatment than control (p<0.05). CoQ10 concentration was 336.0mg/l with 5% R. spharoides. On the other hands, CoQ10 was not detected without R. spharoides. Our study was shown that R. spharoides can produce CoQ10 in rumen environment without harmful effects on rumen fermentation parameter. CoQ10 in rumen may transfer into cow milk through cow metabolism. This strategy might be helpful for producing functional dairy cow milk.

Exploring a zero food waste system for sustainable residential buildings in urban areas

  • Oh, Jeongik;Lee, Hyunjeong
    • Environmental Engineering Research
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    • v.23 no.1
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    • pp.46-53
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    • 2018
  • This study explores the environmentally innovative and low-impact technology, a zero food waste system (ZFWS) that utilizes food waste and converts it into composts or biofuels and curtails carbon emissions. The ZFWS not just achieves food waste reductions but recycles food waste into fertilizer. Based on a fermentation-extinction technique using bio wood chips, the ZFWS was employed in a field experiment of the system installed in a large-scale apartment complex, and the performance of the system was examined. The on-site ZFWS consisted of three primary parts: 1) a food waste slot into which food waste was injected; 2) a fermentation-extinction reactor where food waste was mixed with bio wood chips made up of complex enzyme and aseptic wood chips; and 3) deodorization equipment in which an ultraviolet and ozone photolysis method was employed. The field experiment showed that food waste injected into the ZFWS was reduced by 94%. Overall microbial activity of the food waste in the fermentation-extinction reactor was measured using adenosine tri-phosphate (ATP), and the degradation rate of organic compounds, referred to as volatile solids, increased with ATP concentration. The by-products generated from ZFWS comply with the national standard for organic fertilizer.

Production of mass microorganisms by using simple liquid culture facility to fit the field scale test.

  • Hong, Yeon-Kyu;Jung, Won-Kwon;Song, Seok-Bo;Hyun, Jong-Nae;Park, Sung-Tae;Kim, Soon-Chul
    • Proceedings of the Korean Society of Plant Pathology Conference
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    • 2003.10a
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    • pp.107.1-107
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    • 2003
  • The fermentation process and subsequent processing determine the efficacy of a bioherbicide propagule. Large batches of biomass of the mycoherbicide agent for white clover, Sclerotium sp.(BWC98-105) was produced in simple liquid fermentator in 5 gallons vessels(Model No. 8087, Dabo Inc., Korea) with oxygen supply(DPH16000, FineTech Inc., Korea) simulating industrial conditions by utilizing commercially available, inexpensive ingredients (10 % rice bran), The maximum biomass yield of Sclerotium sp.(BWC98-105) was obtained after 5 days of air pumped incubation at room temperature condition(22-28$^{\circ}C$). By using this simple facility, it could get fragmented or proliferated greatly and attained maximum mycelia biomass. The biomass of mycoherbicide agent consisted of hyphae devoid of spores. Biomass mycelia of the fungus 99% survival at room temperature after 2 me. A thorough understanding of the effects of fermentation and formulation on viability and virulence is required to guide these processes. After an economical yield level of bioherbicide propagule has been achieved in a fermentation process, formulation becomes a critical factor which influences product efficacy. Because the fermentation must be stopped at a point when virulence/viability are optimum, the live bioherbicide propagule must be stabilized, formulated, and packaged.

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