• Title/Summary/Keyword: Large Forgings

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Open Die Forging of Steel Forgings for the Large Pressure Vessel (대형 압력용기 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.756-759
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    • 2003
  • Steam Generator is one of the most important structural part of nuclear power plant. It is manufactured by welding process of various steel forgings such as shell, head, torus and tube sheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging status and investigated forging method of the ultra large steel forgings which is used for the steam generator of 1000MW nuclear power plant. For the same thing. the type of steel forgings consisting steam generator is classified by shell, head, torus and tube sheet. And corresponding forging processes of the steel forgings have been investigated.

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Development of the Large Tubesheet Forgings for Nuclear Power Plant (원자력 발전소용 대형 튜브시트 단강품의 개발)

  • Kim, D.K.;Kim, Y.D.;Kim, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.176-179
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    • 2006
  • Large tubesheet forgings of the steam generator for the 1,400MW nuclear power plant has been developed. Steam Generator is one of the most important structural part for nuclear power plant. It is manufactured by various steel forgings such as shell, head, torus and tubesheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the forging process development and manufacturing experience of large tubesheet forgings which will be used for the steam generator of 1,400MW nuclear power plant.

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Analysis of Heat Treatment Process for Large Forgings Considering Phase Transformation (대형 단조품 담금질 과정의 조직 및 응력분포 해석)

  • 이정호;이부윤;전제영;이명렬;조종래
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.964-968
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    • 1996
  • The demands of size and quality of large steel shaft forgings for ship building, power plant, steel plant, etc. are rapidly increasing, and some of these productions are manufactured from ingot weighing more than 300 tons. For use as rotating components. shafts require toughness, strength and homogeneity, and therefore are produced through a variety of heat treatments. According to the increase of ingot size, micro- and macrosegregation and also mass effect of the product increase. Thus, special care should be paid to the heat treatment of such large shaft forgings. In this paper, the heat treatment of large shaft forgings such as rotor and back-up roll is calculated using the commercial finite element code SYSWELD. Calculated distributions of temperature and phase are compared with experimental data. The continuous cooling transformation diagram, thermal and mechanical properites of each phase are used. The phase proportion, hardness and residual stress during water quenching are discussed.

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Open Die Forging of Steel Forgings for the Large Tubesheet (대형 튜브시트 단강품의 자유단조)

  • Kim D. K.;Kim J. C.;Kim Y. D.;Kim D. Y.;Kim J. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.333-337
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    • 2004
  • Steam Generator is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head, torus and tubesheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large tubesheet forgings which will be used for the steam generator of 1,400MW nuclear power plant.

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.565-569
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    • 2005
  • Reactor Vessel is one of the most important structural parts of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which can be used for the reactor vessel of 1,000MW nuclear power plant.

Development Trend of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 개발동향)

  • Kim D. K.;Kim D. Y.;Kim Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.06a
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    • pp.131-139
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the development trend of the open die forging process and manufacturing experience of large head forgings which canl be used for the reactor vessel of nuclear power plant.

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.397-400
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which cant be used for the reactor vessel of 1,000MW nuclear power plant.

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Open Die Forging of the Large Steel Forgings for Steam Generator (증기발생기용 대형 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.39-42
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    • 2003
  • Steam Generator has been manufactured by welding process after partial manufacturing of various steel forgings such as shell, head and tube sheet. Usually, these steel forgings are made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging development status of the large steel forgings which is used for the steam generator of 1,400MW next generation nuclear power plant.

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An Image Quality Evaluation Model for Optical Strip Signal-to-Noise Ratio in the Target Area of High Temperature Forgings

  • Ma, Hongtao;Zhao, Yuyang;Feng, Yiran;Lee, Eung-Joo;Tao, Xueheng
    • Journal of Multimedia Information System
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    • v.8 no.2
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    • pp.93-100
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    • 2021
  • Under the time-varying temperature, the high-temperature radiation of forgings and the change of reflection characteristics of oxide skin on the surface of forgings lead to the difficulty of obtaining images to truly reflect the geometric characteristics of forgings. It is urgent to study the clear and reliable acquisition method of hot forging feature image under time-varying temperature to meet the requirements of visual measurement of hot geometric parameters of forgings. Based on this, this chapter first puts forward the quality evaluation method of forging feature image, which provides guarantee for the accurate evaluation of feature image quality. Furthermore, the factors that affect the image quality, such as the radiation characteristics of forgings and the photographic characteristics of cameras, are analyzed, and the imaging spectrum which can effectively suppress the radiation intensity of forgings is determined. Finally, aiming at the problem that the quality of image acquisition is difficult to guarantee due to the drastic change of radiation intensity of forgings under time-varying temperature, an image acquisition method based on minimum signal-to-noise ratio (SNR) based laser light intensity adaptation is proposed, which significantly improves the definition of feature light strips in forging images at high temperature, and finally realizes the clear acquisition of feature images of large-scale hot forging under time-varying temperature.

Microstructure and Fracture Toughness of 7175Al Heavy Forgings (7175Al 대형 단조재의 미세조직과 파괴인성)

  • Lee, O.Y.;Jang, S.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.2
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    • pp.89-95
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    • 2001
  • The 7175Al alloy is particularly interesting for its high strength and sufficient ductility, fracture toughness and corrosion resistance. Currently vigorous efforts have been made to develop large rockets usable for various purposes in the space. This has created the demand of big size of 7175Al billet which would be applied to heavy forgings. The aim of this study is to investigate the quality level of big billet and the effect of billet size on the mechanical properties of large 7175Al ring roll forgings. The billets range from 370 mm to 720 mm in diameter were homogenized and forged after direct chill casting. The size and volume fraction of second phase particles In ${\Phi}720$ mm billet are larger than those of ${\Phi}370$ mm billet, and its ductility is lower for the condition of homogenization and T6 treatment. The Cu-rich phases formed in interdendritic sites are considered to provide the preferential crack path during cold upsetting. The fracture toughness of ring roll forgings which are made by ${\Phi}370$ mm billet is higher than those of ${\Phi}720$ mm billet.

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