• 제목/요약/키워드: Lap shear test

검색결과 116건 처리시간 0.027초

차체 구조용 에폭시 접착제의 접합강도에 미치는 나노 기능성 블록공중합체 첨가의 영향 (The Effect of Nano Functionalized Block Copolymer Addition on the Joint Strength of Structural Epoxy Adhesive for Car Body Assembly)

  • 이혜림;이소정;임창용;서종덕;김목순;김준기
    • Journal of Welding and Joining
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    • 제33권4호
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    • pp.44-49
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    • 2015
  • The structural epoxy adhesive used in car body assembly needs the highest level of joint mechanical strength under lap shear, T-peel and impact peel conditions. In this study, the effect of nano functionalized block copolymer addition on the impact peel strength of epoxy adhesive was investigated. DSC analysis showed that the addition of nano functionalized block copolymer did not affect the curing reaction of epoxy adhesive. From single lap shear test, it was found out that the addition of nano functionalized block copolymer slightly decreased the cohesive strength of cured adhesive layer. The addition of nano functionalized block copolymer showed beneficial effect on T-peel strength by changing the adhesive failure mode to the mixed mode. However, the addition of nano functionalized block copolymer just decreased the room temperature impact peel strength. It was considered that the addition of nano functionalized block copolymer could have effect on disturbing the crack propagation only for the case of slow strain rate.

손상변수기반 점진적 파손이론을 이용한 복합재 이중 겹침 볼트 체결부의 강도 해석 (Strength Analysis of Composite Double-lap Bolted Joints by Progressive Failure Theory Based on Damage Variables)

  • 김상국;권진회
    • Composites Research
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    • 제26권2호
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    • pp.91-98
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    • 2013
  • 복합재 이중-겹침 볼트 체결부의 파손을 예측하기 위해 손상계수를 고려한 강성저하 방법과 Hashin의 3차원 파손판정식에 근거한 3차원 유한요소해석 방법을 제안하였다. 기지 혹은 면내(In-plane) 전단 손상을 고려하기 위해 손상변수를 이용하는 Ladeveze 이론을 섬유방향 강성저하와 연계하여 사용하였고, 수지 압축/전단, 수지 인장/전단, 섬유압축, 섬유 인장 등 4가지 파손모드를 고려하였다. 상업용 유한요소 프로그램인 ABAQUS를 이용하여 마찰력과 볼트 체결력을 고려하였고, 강성저하모델 처리를 위해 ABAQUS의 사용자 정의 부프로그램을 이용하였다. 제안된 유한요소해석 방법을 검증하기 위해 복합재 이중겹침 볼트 체결부 시험 결과와 파손강도를 비교한 결과 7~16% 오차를 보임을 확인하였다.

지진하중을 받는 주철근 겹침이음된 철근콘크리트 교각의 곡률분석 (Experimental Curvature Analysis of Reinforced Concrete Piers with Lap-Spliced Longitudinal Steels subjected to Seismic Loading)

  • 정영수;박창규;송희원
    • 한국지진공학회논문집
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    • 제10권1호
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    • pp.41-49
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    • 2006
  • 지난 1982년 우라카와 근해지진 및 1995년 효고현 남부 지진 등에 의하여 주철근이 겹침이음된 많은 교각들이 주철근 겹침이음부의 활동에 의한 휨-전단파괴를 발생하였음을 경험하였다. 철근콘크리트 교각의 내진성능은 소성힌지구간의 변형능력에 좌우되고 있으며, 이는 곡률연성도로서 평가된다. 우리나라에서는 1992년 내진 설계가 도입된 이후 철근콘크리트 교각의 주철근겹침이음에 대한 규정이 없었으나, 2005년 도로교 설계기준에서 주철근겹침음을 50% 이내에서 허용하고 있다. 본 연구는 단면 직경이 600 mm이고 형상비가 2.5 및 3.5인 주철근 겹침이음이 있는 철근콘크리트 교각에 대하여 지진시 소성힌지부의 곡률분포 및 곡률연성도에 대하여 조사하였다. 실험은 일정한 축력 $P=0.1f{ck}A_g$가 재하된 상태에서 변위제어 방식으로 준정적실험을 실시하였다. 실험결과 반복하중에 의한 주철근 겹침이음부에 활동이 발생하면, 주철근 겹침이음 구간 내의 곡률이 주철근 겹침이음이 없는 경우와 다르게 나타났다. 다시 말하면 주철근 겹침이음 실험체의 겹침이음 구간 중의 하부 곡률은 주철근 겹침이음이 없는 실험체의 경우보다 큰 값을 보이고 있으며, 상부는 작은 값을 보였다. 이로 인하여 교각실험체의 손상은 겹침이음 구간의 하부에 집중되어 휨파괴되는 모습으로 보이는 양상을 보였다.

준정적실험에 의한 실물 원형교각의 내진성능평가를 위한 실험적 연구 (Quasi-Static Test for Seismic Performance of Reinforced Concrete Bridge Piers with Lap Splice)

  • 김훈;정영수;이재훈;최진호;조준상
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 봄 학술발표회 논문집
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    • pp.941-946
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    • 2002
  • Short reinforced concrete bridge piers are particularly susceptible to shear failure as a consequence of the high shear/moment ratio and conservatism in the flexural strength design of existing RC bridge pier, which were constructed before 1992. In addition, shear failure is brittle and involves rapid strength degradation. Inelastic shear deformation is thus unsuitable for ductile seismic response. It is, however, believed that there are not many experimental research works for shear failure of the existing RC bridge pier in Korean peninsula subjected to earthquake motions. The object of this research is to evaluate the seismic performance of existing circular RC bridge piers by the quasi-static test. Existing RC bridge piers were moderate seismically designed in accordance with the conventional provisions of Korea Highway Design Specification. This study has been performed to verify the effect of aspect ratio (column height-diameter ratio). Quasi-static test has been done to investigate the physical seismic performance of RC bridge piers, such as lateral force-displacement hysteric curve, envelope curve etc.

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펄스형 Nd:YAG레이저로 용접된 Inconel Tube의 전단강도 (Shear Strength of lnconel Tube Welded with Pulsed Nd:YAG Laser)

  • 장웅;김재도;정진만;김철중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.125-128
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    • 1995
  • The remote sleeve repair-welding technology using the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in the nuclear power plant has been developed. The laser welding has many advantages on deep penetration depth and narrow heat affect zone(HAZ). The inconel 600 tube and inconel 690 sleeve used high temperature and high pressure service have been welded as round lap welds. It is found that the relation between the connection width and welding parameters. It is found that the shear strength in proportion to the connection width by conducting tensile-shear tests.

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Destructive testing of adhesively bonded joints under static tensile loading

  • Ochsner, A.;Gegner, J.
    • 접착 및 계면
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    • 제5권2호
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    • pp.22-36
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    • 2004
  • Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

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순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 - (A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger -)

  • 김종도;곽명섭;이창제;길병래
    • Journal of Welding and Joining
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    • 제28권1호
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.

싱글모드 파이버 레이저를 이용한 Cu 와 Ni의 고속도 이종재료 용접부의 기계적 특성 (Mechanical Properties of Cu and Ni Dissimilar Welds by High Welding Speed Using Single-Mode Fiber Laser)

  • 이수진;김종도
    • Journal of Welding and Joining
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    • 제32권3호
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    • pp.81-88
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    • 2014
  • As the industrial technology has been developed, a dissimilar welding has been received huge attention in various engineering fields. To understand the mechanical properties and possibility of applications of dissimilar metals joining, the laser welding of Cu and Ni dissimilar metals was studied in this paper. Cu and Ni have differences in materials properties, and Cu and Ni make no intermetallic compounds according to typical binary phase of Cu and Ni system. In this study, lap welds of Cu and Ni dissimilar metals using single-mode fiber laser with high welding speed were tried, and mechanical properties of the welds zone were evaluated using a Vickers hardness test and a tensile shear test. To recognize the relation between hardness and tensile shear load, weld fusion zone of interface weld area were observed. And it was confirmed that the ultra-high welding speed could make good weld beads and higher hardness parts had higher tensile shear load under the all conditions.

UV/오존에 의해 개질된 폴리프로필렌의 표면 조성 변화 (Surface Composition Change of UV/Ozone Modified Polypropylene)

  • 김재익;류승훈
    • Elastomers and Composites
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    • 제37권1호
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    • pp.49-56
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    • 2002
  • UV 조사시간과 오존유량을 변화시키면서 폴리프로필렌을 UV/오존 산화하였으며 이의 표면특성을 접촉각과 XPS를 이용하여 살펴보았다. 산화된 표면의 노화거동을 공기, 물, 에틸렌 글리콜 하에서 살펴보았으며, 또한 lap shear 실험을 통하여 접착력을 관찰하였다. 극성표면 에너지와 접착력은 UV/오존 처리시간과 오존유량이 증가함에 따라 증가함을 알 수 있었다. 물에서 노화실험을 한 경우 극성표면 에너지의 변화가 없었으나, 공기 하에서 실시한 경우 2-3일 이내에 급격히 감소하여 처리하지 않은 폴리프로필렌의 값에 근접하였다.

유도가열 기술을 이용한 탄소섬유-열가소성 복합재의 접합 공정에 관한 연구 (A Study on the Bonding Process of Carbon Fiber-Thermoplastic Composite Using Induction Heating Technology)

  • 강창수;유명한;서민강;최보경
    • Composites Research
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    • 제34권6호
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    • pp.421-425
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    • 2021
  • 본 연구에서는 동일한 열가소성 수지(PEEK)와 각기 다른 탄소섬유(Type A, Type B) UD 테이프를 이용하여 열가소성 복합재를 제작하고 제작된 각각 2개의 복합재를 유도가열 용접방식에 따라 접합 특성 및 기계적 특성에 대하여 고찰하였다. 복합재의 접합 특성과 기계적 특성은 비파괴검사인 C-Scan, B-Scan과 전단 강도(Single lap shear)를 각각 측정하였고, 열화상 카메라를 이용하여 시편 표면의 온도를 모니터링 하였다.