• Title/Summary/Keyword: Lap joint

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A Study on Damage Tolerance Assessment for the Butt Lap Joint Structure with the Effects of Fretting Fatigue Cracks (프레팅 피로균열 영향을 고려한 항공기 맞대기중첩연결 구조 손상허용성 연구)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.8-17
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    • 2003
  • The butt lap joint structures which are usually designed by the concept of slow crack growth damage tolerance, show frequently the behaviors of multiple site fatigue crack growth around the fastener hole edges due to the fretting between the two jointed parts. In this paper, experimental tests of fatigue crack growth have been performed of a bolted butt lap joint structure having an initial corner crack at the fastener hole edge, with different fretting conditions under a flight load spectrum. The obtained test results were reviewed to investigate the effects of fretting fatigue cracks on the damage tolerance crack growth life. Computations of corner crack growth were also carried out using an existed model to compare with test results.

A Study on the Lap Joint $CO_2$ Laser Welding of Different Gauge Sheets Using ANOVA in Characteristic Zones (특징영역별 분산분석에 의한 이종두께 겹치기 $CO_2$ 레이저 용접에 대한 연구)

  • 이경돈
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.122-128
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    • 2002
  • The laser welding in the automotive industries has been used widely for the butt joint of blank sheets rather than the lap joint of automotive body panels. But as a substitute far the spot welding of automotive body panels, the so called three dimensional laser welding will be important far the body panel engineers. Specially the laser welding of body panels with a smooth weld line is applied increasingly, for example, to the side panels. So far, some criteria of the laser weld quality was suggested by in-house regulations or national standards from experiences and/or rule of thumbs. In the manufacturing places, a go or no-go criterion is adopted because of the simplicity or a lack of rational criteria. It is true specially for the selection of the process parameters, which gives the basic causes for the good quality of laser welds. In this study, the effects of joint combination, gap and welding speed on the lap joint $CO_2$ laser welding of two mild steel sheets with different thicknesses are obtained through a $2{\times}3{\times}7$ factorial experiment. The results of the weld quality are statistically analysed using analysis of variance (ANOVA) and compared between two characteristic zones, which are separated by the type of sectional shapes and the level of input energy per volume. The thickness combinations are 0.8mm/1.2mm, 1.2mm/0.8mm of mild steel sheets. The welding speed covers from the deep penetration to the partial penetration. The gap size has three levels of no-gap, 0.16m, and 0.26mm. The bead width, penetration depth and input energy per volume are measured and used as the weld quality criteria.

A Study on the Strength and Failure Mode of Co-cured Composite Joints (동시경화법으로 제조된 복합재료 조인트의 강도 및 파괴모드 연구)

  • Choi, Jin-Ho;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.385-392
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    • 1997
  • The joint design and manufacture of the composite structure have become an important research area because the structural efficiency of the composite structure is often determined by its joint not by its basic structure. The co-cured joint is an efficient joint technique because both curing and jointing for composite structures are achieved simultaneously. In this paper, the torque capacities of the co-cured tubular lap joint with and without knurling of the pyamid type were experimentally measure. From the experimental resuts, it was found that the excess resin played a role as an adhesive in the co-cured tubular lap joint whose steel adherends were not knurled. Also, it was found that the torque capacity of the co-cured joint was increased as the knurling size of the pyramid type on the surface of the steel adherend was increased.

DC Performance of $Nb_3$Sn Cable Joints with multi-interfaces (다수의 접합경계를 갖는 $Nb_3$Sn 케이블 접합부의 직류 저항 특성)

  • 이호진;김기백;연제욱;홍계원;김기만
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.2
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    • pp.170-176
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    • 2000
  • The joints with multi-interfaces was expected to have low DC resistance compared with those with single interface. The small size joint specimens joined with Nb3Sn sub-cables were fabricated to investi-gate the DC performance in the range of 0 to 600A transport current without external magnetic field. The joints with multi-interfaces have a few n-Ohm resistance, which is much lower than that of single lap joint. Because the interfaces between sub-cables of multi-interfaced joint are more complicated than those of single-interfaced joint, the soldering condition between sub-cables is very effective on the joint DC resistance.

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The Simulation of Notch Length on the Stress Distribution in Lap Zone of Single Lap Joint with a Centered Notch

  • Yan, Zhanmou;You, Min;Yi, Xiaosu;Zheng, Xiaoling
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.18-23
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    • 2006
  • The influence of the notch length on the stress distribution of mid-bondline and adherend was investigated using elasto-plastic finite element method. The results from the simulation showed that peak stress of mid-bondline decreased markedly as adherend with notch in the middle of lap zone, and the stress in the middle of joint with low stress originally increased evidently. All the peak stresses decreased firstly and increased again as the length of notch increased. The relative higher peak stress appeared at the point near the notch of adherend where might be failed previously during the loading procedure.

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Stress Distribution and Strength Evaluation of Adhesive Bonded Single-lap Joints (단일겹침 접착제 접합부의 응력분포와 강도평가)

  • 이중삼;임재규;김연직
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.342-347
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    • 2001
  • Recently, adhesive-bonding technique is wifely used in manufacturing structures. Stress and strain analysis of joints are essential to design adhesive-bonded joints structure. The single-lap adhesive joint is the design dominating the range of adhesive joints. In this study, single-lap specimens with different joint dimensions were used for the tensile-shear test and finite element calculation in of order to investigate the effect of overlap length and adhesive-bonding thickness on adhesive strength and stress distribution of the joints. Consequently, it was found that overlap lap size and thickness can be important parameters of structure joints using adhesive bonding, which is effected on adhesive strength.

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Evaluation Method of Bonded Strength Considering Stress Singularity in Adhesively Bonded Joints (응력특이성을 고려한 접착이음의 강도평가 방법)

  • 정남용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.58-68
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    • 1998
  • Advantages of adhesively bonded joints and techniques of weight reduction have led to increasing use of structural adhesives such as LSI(large scale integration) package, automobile, aircraft in the various industries. In spite of such wide applications of adhesively bonded joints, the evaluation method of bonding strength has not been established. Stress singularity occurs at the interface edges of adhesively bonded joints and it is required to analyze it. In this paper, the stress singularity using 2-dimensional elastic boundary element method (BEM) with the changes of the lap length and adhesive for single lap joint was analyzed, and experiments of strength evaluation were carried out. As the results, the evaluating method of bonding strength considering stress singularity at interface edges of adhesively bonded joints and stress intensity factor of interface crack have been proposed in static and fatigue test.

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An Evaluation of the Weldability Characteristics on the 4 Lap Spot Welded Joint of Structural Steel Sheets in Automobile (자동차용 강판의 4겹 다층 점용접물의 용접특성 평가)

  • Kim, Hoi-Hyun;Kim, Seong-Su;Baek, Seung-Se;Kwon, Il-Hyun;Yang, Seong-Mo;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.314-318
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    • 2004
  • This research is conducted to investigate weldability characteristics with various welding conditions on the 4 lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to evaluate the weldability and the optimum welding conditions. The welding current and the welding time have a greatly affect to the tensile-shear strength compared to the electrode force. It was found that the indentation depth has a relatively close relationship with the expulsion occurrence. The optimum welding conditions were proposed for the 4 lap spot welded joint.

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Analysis on the Interface Edge Crack in Aluminum Bonded Single Lap-joint (알루미늄 단순겹치기 접착이음의 에지계면균열에 대한 연구)

  • Yu, Y.C.;Park, J.H.;Jeong, E.S.;Yi, W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.655-659
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    • 1997
  • The analysis of cracks at the interface between dissimilar materilar has received a great deal of attention in recent years. In this paper we conducted the static tensile test for the aluminum bonded single lap-joint with the interface edge crack. Comparing this results, that is ultimate load and strain value of aluminum adherend by strain gauge with the fracture mechanics parameters, compliance and stress intensity factors acquied from the boundary element analysis, we concluded that there are critical value of crack length to provoke the interface fracture.

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Lateral Vibration of Beams with a Bonded Lap Joint and Partial Layered Dampers (겹침이음부 및 국부적 층댐퍼를 갖는 보의 횡진동 특성)

  • 박정일;최낙삼
    • Journal of KSNVE
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    • v.9 no.1
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    • pp.174-183
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    • 1999
  • An analytical model for the lateral vibration of beams with a bonded lap joint and partial layered dampers has been proposed in this paper. Both shear and normal forces acting along the interface between the elastic and viscoelastic layers were considered in the vibration analysis. Analytical results were compared with those obtained by a finite element method. Effects of the size and location of layers in partial dampers on system loss factor($\eta_s$) and resonant frequency($\omega_r$) were studied. which showed that partial dampers adhered to the site exhibiting the maximum amplitude of vibration were most influential in the increase of $\eta_s$ and the decrease of $\omega_r$. Specific system loss factor( $\eta_s$ divided by total mass of system) was also evaluated in the analysis.

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