• Title/Summary/Keyword: Lap joint

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Laser Weldability of Sheet Steels for Tailored Blank Manufacturing (II) -Effect of Joint Configuration- (테일러드 블랭크용 박판 강재의 레이저 용접성 (II) -이음 형상이 용접성에 미치는 영향-)

  • 김기철;이기호;이목영
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.100-110
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    • 1998
  • In this paper, the laser weldability of thin gage steels for automobile application is discussed. Welding was carried out with a high power carbon dioxide laser system, and the laser energy was concentrated through a plano-convex lens. Test results showed that the joint gap in the butt welding proved to be one of the critical conditions for an acceptable weld. In the case where the ratio of the gap clearance to the material thickness was slightly bigger than optimal value, the weld strength was reduced showing weld metal fracture. It was possible to obtained a weld penetration ratio of 0.91 when the vertical offset ratio was controlled to be 0.4 or smaller. Results also demonstrated that the weld strength of the lap joint was influenced by travel speed. At the travel speeds lower than 37 mm/s, the weld strength indicated higher value than that of class A recommendation strength of a resistance spot weld based on the KS code. It was clear that the complicated effect of specimen alignment should be considered so as to make a sound weld with high integrity when the laser process was applied to the long weld line.

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Effects of the Types of Coating on the Laser Brazing Characteristics of Dissimilar Joints between Mg Alloy and Steel Sheet (마그네슘합금과 철강 이종소재의 레이저 브레이징 특성에 미치는 도금층의 영향)

  • Lee, Mok-Young;Kim, Sook-Whan;Nasiri, Ali M.;Zhou, Norman Y.
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.7-12
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    • 2013
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mgsteel dissimilar joint. In this study, the effect of coating materials was evaluated on the laser brazing for the dissimilar joint between AZ31 and coated steels such as Zn, Sn and Ni. Diode direct laser was used to braze the lap-edge joint with Mg600 filler wire and Superior #21 flux. The wettability was best on Zn coated steel. The interlayer was formed at the interface between brazement and steel for all coating materials. The strengths of brazed specimen were 146.5N/mm, 204.6N/mm and 101.6N/mm for Zn, Sn and Ni coated steel respectively.

Diffusion Enhancement during Electrically Assisted Brazing of Ferritic Stainless Steel Alloys

  • Luu, Viet Tien;Dinh, Thi Kieu Anh;Das, Hrishikesh;Kim, Ju-Ri;Hong, Sung-Tae;Sung, Hyun-Min;Han, Heung Nam
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.5 no.5
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    • pp.613-621
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    • 2018
  • The electrically assisted brazing of a ferritic stainless steel with nickel-based filler metal is experimentally investigated. During electrically assisted brazing of a lap joint, the temperature of the joint is first rapidly increased to a brazing temperature and held nearly constant for a specific period using a pulsed electric current. Microstructural analysis results strongly suggest that the electric current during electrically assisted brazing enhances diffusion between the filler metal and the ferritic stainless steel, thus inducing significantly thicker diffusion zones compared with induction brazing. The mechanical test results show that the strength of the electrically assisted brazing joint is comparable to or even superior to those of the joint fabricated by induction brazing, while the process time of the electrically assisted brazing is significantly shorter than that of induction brazing.

Evaluation on Structural Performance of Precast Bridge Deck Joint using HSFRC (고강도 강섬유보강콘크리트를 적용한 프리캐스트 바닥판 이음부의 구조성능 평가)

  • Lee, Han-Joo;Chung, Chul-Hun;Shin, Dong-Ho;Park, Se-Jin;Kim, In-Gyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.6
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    • pp.196-205
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    • 2017
  • In precast deck system, structural performance and serviceability are mostly determined by the connection methods between the precast decks. This study proposes precast deck system with asymmetric ribbed connection details using High Strength Fiber Reinforced Concrete(HSFRC) with filler. To verify the proposed method, the flexural performance experiment was carried out with variation of joint cross section type and splice rebar details. From the test results, regardless of joint details, spliced tensile rebars of specimens were deformed to yielding strain level. Also, all types of specimens resulted in sufficient flexural performance. These test results show that the minimum lap splice length specified in current Korea Highway Bridge Design Code is conservative for precast deck joint using HSFRC. Therefore, splice details can be simplified and joint width can be reduced by using HSFRC with filler between the precast decks, and the proposed precast deck systems can be applied to the connection part of precast decks effectively.

Strength Evaluation of UHPFRC Flexural Member by Analytical Method (해석적 방법에 의한 강섬유 보강 초고성능 콘크리트(UHPFRC) 휨부재의 강도 평가)

  • Park, Woo Jin;Hwang, Hoon Hee
    • Journal of the Korean Society of Safety
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    • v.28 no.2
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    • pp.55-59
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    • 2013
  • The analytical model was constituted to evaluate the flexural strength of UHPFRC(ultra high performance fiber reinforced concrete) member. The analytical approach was attemped to study the effect of the joint and the result compared with the experimental study to verify the analytical model. The calculated value tends to underestimate about 23%~25% in comparison with the experimental result of the jointed test member because the bond stress between precast UHPFRC and cast-in-place UHPFRC surface is not considered in the analytical model. But in the case of the continuous test member, the analytical model provides reasonable results for the flexural strength of UHPFRC member.

Fabrication of Joining of 37 Multi-filamentary BSCCO(2223) Tape (37심 BSCCO(2223) 다심 초전도선재의 접합공정 연구)

  • 김정호;오승진;김규태;김호진;주진호;나완수
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.3-5
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    • 2001
  • We evaluated the electrical properties of 37 multifilamentary jointed tapes processed by superconducting joint. In the superconducting joining method. a lap-joint was used. Tapes were selectively etched and exposed superconducting cores of the two tapes were brought into contact with each other and then only the joined region was uniaxially pressed in the range of 1,000 to 2,500 MPa. The current carrying capacity and n-value of the jointed tape were evaluated as a function of uniaxial pressure. The highest current carrying capacity and n-value were obtained to be 58%, 26% for the jointed tape to the tape itself.

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Requirement analysis for Development of the Bolt-type Rebar Coupler (볼트 접합형 철근 이음장치 개발을 위한 요구조건 분석)

  • Lim, Chae-Yeon;Joo, Jin-Kyu;Lee, Goon-Jae;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.169-170
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    • 2011
  • In the connection of green frame, the bottom rebar of the precast concrete beam needs joint or anchorage to ensure structural integrity. However, given the characteristics of composite precast concrete joint, enough length over which rebar can be anchored or lap-spliced is not secured. In addition, due to issues with constructability, cost or quality, it is difficult to apply welding or mechanical connection techniques. Therefore, this study analyze the requirement for a bolt-type rebar coupler as a solution for the coupling issue between the lower rebars of green frame beam. The requirement for bolt-type rebar coupler proposed herein will provide basic data for development studies of the rebar coupler.

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A Study on a Visual Sensor System for Weld Seam Tracking in Robotic GMA Welding (GMA 용접로봇용 용접선 시각 추적 시스템에 관한 연구)

  • 김동호;김재웅
    • Journal of Welding and Joining
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    • v.19 no.2
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    • pp.208-214
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    • 2001
  • In this study, we constructed a visual sensor system for weld seam tracking in real time in GMA welding. A sensor part consists of a CCD camera, a band-pass filter, a diode laser system with a cylindrical lens, and a vision board for inter frame process. We used a commercialized robot system which includes a GMA welding machine. To extract the weld seam we used a inter frame process in vision board from that we could remove the noise due to the spatters and fume in the image. Since the image was very reasonable by using the inter frame p개cess, we could use the simplest way to extract the weld seam from the image, such as first differential and central difference method. Also we used a moving average method to the successive position data or weld seam for reducing the data fluctuation. In experiment the developed robot system with visual sensor could be able to track a most popular weld seam. such as a fillet-joint, a V-groove, and a lap-joint of which weld seam include planar and height directional variation.

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Development of An Algorithm to Analyse Magnetic Field of Amorphous Core using Homogenization Technique (균질화 기법을 이용한 비정질 Core의 자개해석 Algorithm개발)

  • Lee, Jin-Hee;Shin, Pan-Seok
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.79-81
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    • 1994
  • A solution of magnetic fields for amorphous core transformer has been tried using homogenization technique. The technique, which is derived by applying asymptotic expansion to the standard finite element method, is helpful to analyse a joint part of amorphous core transformer microscopically. A butt-lap-step joint type of lamination method is modeled and its equivalent reluctivity is calculated to analyse various quantities of the magnetic fields. The algorithm is also applicable to other electric devices which have complicated material structure with repeated patterns.

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Quantitative Nondestructive Evaluation of Bonded Joints utilizing Pulse-Echo Ultrasonic Test (펄스-에코법을 이용한 접착접합 시험편의 정량적 비파괴 평가)

  • Oh, Seung-Kyu;Hwang, Young-Taek;Lee, Won
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.157-164
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    • 2003
  • The pulse-echo method is one of the most widely used ultrasonic techniques for application of nondestructive evaluation. Particularly, quantitative nondestructive evaluation of defects has been considered more important to assure the reliability and the safety of structure. Frequency energy in adhesive joints is based on the ultrasonic wave analysis. The attenuation coefficient upon wave amplitude and the frequency energy that is expressed in the term of wave pressure amplitude were utilized for the primary wave experiment. By means of a control experiment, it was confirmed that the variation of the frequency energy in adhesive joints depends on transition by stress variation. In this paper, the ultrasonic characteristics were measured for single lap joint and Double Cantilever Beam specimen with different fracture modes that was subjected to stress. Consequently, the data that was obtained from the adhesive specimen was analytically compared to the fracture mechanics parameter