• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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• pp.5-8
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• 2002

The use of the co-cured joining method for composite structures is attractive due to several benefits. However, since the design stress level in cyclic loads is often smaller than the joint strength obtained from the static tensile load test, it is important to establish proper fatigue design criteria. Although some researchers have reported on co-cured joints, there are only a few papers published on the fatigue characteristics of co-cured joints. In this paper, the effect of bond parameters on the fatigue characteristics of a steel-composite co-cured double lap joint under cyclic tensile loads was experimentally investigated. We considered the surface roughness of the steel adherend and the stacking sequence of the composite adherend as bond parameters. A fatigue failure mechanism of the co-cured double lap joint was explained systematically by investigating the surfaces of failed specimens.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1747-1751
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• 2003

The paper shows properties such as vickers hardness, yielding and ultimate stresses for the weld zone of the butt and the lap jointed specimens, and compare maximum loads, stress-strain curves, deformation appearance after guided bending test and fracture appearance for butt and lap jointed specimens. The research in this experiment also shows the weldability of the butt joint specimen is better than that of the lap joint specimen using FSW with $2mm^{t}$ aluminum alloy sheet in milling machine.

• International Journal of Korean Welding Society
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• 제2권2호
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• pp.57-60
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• 2002

Generally, the laser vision sensor makes it possible design a highly reliable and precise range sensor at a low cost. When the laser vision sensor is applied to lap joint welding, however. there are many limitations. Therefore, a specially-designed hardware system has to be used. However, if the multi-lines are used instead of a single line, multi-range data .:an be generated from one image. Even under a set condition of 30fps, the generated 2D range data increases depending on the number of lines used. In this study, a laser vision sensor with a multi-line pattern is developed with conventional CCD camera to carry out high speed seam tracking in lap joint welding.

• 해양환경안전학회지
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• 제21권6호
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• pp.778-783
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• 2015

본 연구는 해상에서의 안전사고의 경감과 국민의 생명을 보호하기 위한 목적으로 자체 연구를 수행하여 FRP의 수리공법인 Butt Joint, Lap Joint, V-Scarf Joint(12t, 16t, 20t), X-Scarf Joint(12t 16t, 20t)의 인장강도와 굽힘강도를 통해 이음방식에 따른 구조강도 특성을 실험하였다. 이음 방법에 따른 인장강도와 굽힘강도의 시험편을 종합 분석한 결과, 인장강도의 강도와 굽힘강도의 그래프 패턴은 비슷한 양상으로 증가와 감소를 하였으며, 인장강도와 굽힘강도 모두 X-Scarf-Butt Joint-V-Scarf-Lap Joint 순으로 강도가 우수하였다. 인장강도는 강도특성이 가장 우수한 X-Scarf라 하더라도 Basic Material의 57% 수준의 강도를 나타내었고 굽힘강도는 X-Scarf가 Basic Material의 77% 수준의 강도를 나타내었다. 종합적으로 Over-Lay 구분을 포함하여 X-Scarf 12t 이음이 인장강도, 굽힘강도 특성이 우수하였으며 Lap Joint가 가장 좋지 않았다. Scarf 이음시 Taper 길이에 따른 강도의 차이는 V-Scarf 이음은 Taper의 길이가 가장 큰 20t가 인장강도, 굽힘강도 특성이 우수한 반면 X-Scarf 이음은 Taper의 길이가 가장 짧은 12t가 인장강도, 굽힘강도 특성이 우수하여 상반되는 결과를 나타내었다. 선박에는 많은 Stress가 작용하여 시험편만을 가지고 실험한 본 연구와 직접적인 비교는 힘들지만, 재료의 가장 기본 특성을 인장강도와 굽힘강도 시험을 통해 확인할 수 있다. FRP 국부적인 수리 방법인 Butt Joint, Lap Joint, V-Scarf, X-Scarf 4가지의 이음방법에 따른 시험값과 모재 대비 감소되는 비율을 제시하였고 추가적으로 V-Scarf와 X-Scarf의 Taper 길이별 특성을 12t, 16t, 20t로 구분한 결과값을 제시함으로써 수리 현장에서의 위치별 특성에 맞는 수리 방법의 응용이 가능하도록 하였다.

• Journal of Mechanical Science and Technology
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• 제14권11호
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• pp.1187-1197
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• 2000

• 대한기계학회논문집A
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• 제41권10호
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• pp.983-989
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• 2017

본 논문에서는 첨단복합재의 볼트단일접합 베어링강도에 대한 시험적 평가 결과를 수록하였다. 볼트단일접합 시험은 stabilized 접합과 unstabilized 접합에 대하여 수행하였다. Stabilized 접합은 접합부 면외회전을 제한하는 접합이다. Unstabilized 접합은 면외변위를 제한하지 않는 접합이다. 볼트 단일접합에서 적층판의 베어링강도 값은 적층판 내 적층각 $0^{\circ}$, $+45^{\circ}$, $-45^{\circ}$ 및 $90^{\circ}$ 비율에 영향이 없음을 보여준다. 볼트접합부 면외거동의 영향으로 unstabilized 볼트 단일접합 베어링 강도값이 stabilized 볼트 단일접합 베어링 강도값 보다 작음을 보여주고 있다. 본 논문에 사용된 복합재료는 $177^{\circ}C(350^{\circ}F)$에서 경화되는 Carbon/Epoxy UD Tape 프리프레그이다. 표준각 $0^{\circ}$, $+45^{\circ}$, $-45^{\circ}$ 및 $90^{\circ}$ 층으로 적층된 8종류의 적층판에서 총 112개 볼트단일접합 시험시편을 구성하였다. Stabilized 접합과 unstabilized 접합의 시험방법은 ASTM-D-5961M 규정을 사용하였다.

• 한국자동차공학회논문집
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• 제8권3호
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• pp.110-118
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• 2000

For reasonable fatigue design and estimation of fatigue durability considered fatigue strength and stiffness of the automotive body structure, many fatigue data must be insured according to the shapes, materials, and welding conditions of the spot welded lap joints. However, because it is actually difficult problem, there is need to establish a new method to be able to predict its fatigue life without any additional fatigue tests. Therefore, In order to improve such problems, in this study, the maximum stress function presenting the $\delta\sigma_{1max}―\delta P$ relation was defined form the relation between $\delta\sigma_{1max}-N_f$ and ${\delta}P-N_f$. By using the fatigue data on the IB type spot-welded lap joints previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint having a certain dimension was tried to predict without any additional fatigue tests. And, its result was verified by ${\delta}P-$N_f$ curves. Obtained conclusion are as follows, 1) a maximum stress function considered the relation of the maximum principal stress, fatigue load, and the effects of geometrical factors of the IB type spot-welded lap joint was suggested. 2) the fatigue life predicted by the maximum principal stress function and the relation of $\delta\sigma_{1max}-N_f$ was well agreed with the fatigue life obtained through the actual fatigue test result. 3) the fatigue life of the IB type spot-welded lap joint having a certain dimension is able to be predicted without any additional fatigue tests from the fatigue life prediction method by the maximum principal stress function.

• 대한기계학회논문집A
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• 제28권6호
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• pp.783-790
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• 2004

Adhesive-bonded joints are widely used in the industry. Recently, applications of adhesive bonding joints have been increased extensively in automobile and aircraft industry. The strength of adhesive joints is influenced by the surface roughness, adhesive shape, stress distribution, and etc. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, as the fundamental research of adhesive bonding joints, the effects of adhesive shape and loading speed on bonding strength properties and durability of aluminum to polycarbonate single-lap joints were studied. To evaluate the effect of adhesive shape, several modified shapes were used, and loading speeds were varied from 0.05 to 5 mm/min. As a result, the load-displacement distribution was shown a brittle fracture tendency. The trigonal edged single lap and bevelled lap joints showed the higher strength than the plain single lap, trigonal single lap, joggle lap and double lap joints in same adhesive area. The fractures of trigonal single lap and trigonal edged single lap joints that had the higher strength level were shown as the mixture type of the cohesive and interfacial-failure, mostly joggle lap joints that had the lower strength level were shown as the adhesive-failure.

• 한국자동차공학회논문집
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• 제20권5호
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• pp.53-64
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• 2012

Deep and narrow welds can be produced by laser welding at high welding speeds with a narrow heat-affected zone (HAZ) and little distortion of the workpiece. This study aims to evaluate the usefulness of laser welding at automobile component manufacture. Microstructure observation, hardness test, tensile test and fatigue life test are performed by using the fiber laser welded SPFC590 steel sheets which is used widely in the manufacture of automotive seat frame. Three kinds of specimens are only a SPFC590 steel plate, quasi-butt joint plate and lap joint plate by laser welding. The following results that will be helpful to understand the static strength, fatigue crack initiation and growth mechanism were obtained. (1) The tensile strength of quasi butt joint specimens nearly equal to base metal specimens, but lap joint specimens fractured in shear area of weld metal. (2) The fatigue strength of quasi-butt joint specimen was approximately 8 percent lower than that of the base metal specimens. Furthermore, the lap joint specimens were less than 86 percent of the base metal specimens. (3) The lap joint fatigue specimens fractured at shear area in high level stress amplitude, while fractured at normal area in low level stress amplitude. From these results, the applicability of the laser welding to the automobile component is discussed.

• 한국생산제조학회지
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• 제21권6호
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• pp.1018-1023
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• 2012

In order to substitute and recycle the existing automobile parts for GMT-sheet, researches on the effects of GMT-sheet on the establishment of precise joining strength, joining condition that are lap length of joining part, compression ratio, and closure speed must be carried out but until now. Besides, many researches on adhesion joint had been conducted until now but no systematic research on press lap joint of GMT-sheet has been implemented until recently and the reliability of joining strength is not yet established. In press lap joining molding of GMT-sheet, tensile stress and lap joining connection efficiency was increased according to the increase of lap length L. However, as the increase of compression ratio and fiber content ratio per unit area was higher in tensile test, it has caused the deterioration of lap joining efficiency after joining molding of GMT-sheet. Clarify joining strength and lap joining efficiency during high temperature compression press lap joining molding of GMT-sheet and research data regarding to the lap length of joining part was presented. The purpose of this study is to contribute to the substitution of existing products as well as usage development in non-automobile field and also to find out precise dynamic characteristics as designing data of structures.