• Title/Summary/Keyword: Langevin-type ultrasonic transducer

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Development of a High-power Ultrasonic System for Sonochemistry Reaction (음향화학 반응용 강력초음파 개발)

  • Lee, Yang-Lae;Kim, Hyun-Se;Baek, Min-Hyuck
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.142-148
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    • 2013
  • High-power ultrasonic promotes a chemical reaction by its own energy, thus it has been used for sonochemistry applications. For example, it has been mostly used for mixing, reaction catalyst, dispersion and disintegration. High-power ultrasonic transducer is made with structure based on a Bolt-clamped Langevin type Transducer (BLT), But it has difficulty in the development because degradation of piezoelectric ceramic by the heat generation of BLT. In this study, for a development of the transducer of 25 kHz and 1000 W used in sonochemistry and industrial cleaning, BLT with a hole in its center and tubular type waveguide of the transducer were designed based on finite element method (FEM). The transducer was fabricated based on the design parameter, and the impedance characteristics are measured experimentally and compared with the numerical results.

A Study on the Characteristics of Ultrasonic Linear Motor Using Piezoelectirc Ceramics (압전세라믹을 이용한 초음파 리니어 모터의 특성연구)

  • Choi, Myeong-Il;Jeong, Dong-Seok;Chong, Hyon-Ho;Lee, Jae-Hyung;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.664-668
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    • 2003
  • Transducer for ultrasonic linear motor with the symmetric and anti-symmetric modes was studied. The ultrasonic linear motor consists of two Langevin type piezoelectric vibrators that cross at right angles with each other in tip. In order to excite symmetric and anti-symmetric modes, the transducer must have a phase shift of 90 degree in space and time. Therefore, the tip of transducer moves on an elliptical motion. In this paper, the finite element analysis was used to optimize dimension and displacement of the transducer. The ultrasonic motor was fabricated using the simulated result and the driving characteristics were measured. No-load velocity was 0.28[m/s] and the maximum efficiency was 30[%] in resonance frequency.

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A Study of Ultrasonic Rotary Motor Using the Langevin Type Vibrator (란쥬반형 진동자를 이용한 초음파 회전 모터에 관한 연구)

  • Lee, Jae-Hyung;Park, Tae-Gone;Kwon, Oh-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05c
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    • pp.223-227
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    • 2003
  • In this study, ultrasonic rotary motors using a bolted langevin type ultrasonic vibrator were designed and fabricated. The stator vibrator has a longitudinal transducer section composed of two metal blocks and two piezoelectric ceramic elements (thickness-polarized) and a mode conversion metal block section called a torsion coupler. And, three kinds of motors were studied by finite element analysis and experiments. So, as material of torsion coupler which generate mode conversion of vibration copper, brass, and phosphor bronze were used. As a result, speed and torque were changed in proportion to the electrical input Voltage, but it was saturated in high voltage. And bad efficiency which was different from a expectation was measured in this motors. So, various problems should be improved for practical use. Finally, The motor which has 1 [cm] diameter was fabricated to present a possibility of miniaturization of this type motors.

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Development of smart transducer with embedded sensor for automatic process control of ultrasonic wire bonding

  • Or, Siu Wing;Chan, Helen Lai Wa;Liu, Peter Chou Kee
    • Smart Structures and Systems
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    • v.1 no.1
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    • pp.47-61
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    • 2005
  • A ring-shaped lead zirconate titanate (PZT) piezoceramic sensor has been integrated with the Langevin-type piezoceramic driver of an ultrasonic wire-bonding transducer to form a smart transducer for in-situ measurement of three essential bonding parameters: namely, impact force, ultrasonic amplitude and bond time. This sensor has an inner diameter, an outer diameter and a thickness of 12.7 mm, 5.1 mm and 0.6 mm, respectively. It has a specifically designed electrode pattern on the two major surfaces perpendicular to its thickness along which polarization is induced. The process-test results have indicated that the sensor not only is sensitive to excessive impact forces exerted on the devices to be bonded but also can track changes in the ultrasonic amplitude proficiently during bonding. Good correlation between the sensor outputs and the bond quality has been established. This smart transducer has good potential to be used in automatic process-control systems for ultrasonic wire bonding.

A Study on the Design for Untrasonic Spray Nozzle (초음파 분무기용 Nozzle 설계에 관한 연구)

  • Kim, Young-Ho;Cho, Bong-Hee
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1348-1350
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    • 1994
  • In this study, various nozzle of ultrasonic spray were designed by using Langevin type electrostriction transducer. The electrical and dynamic characteristics of ultrasonic nozzle with various horn type were investigated. We obtained the average particle size and size distribution profiles with output frequency.

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Application of Ultrasonic Wave to the Squeezing Process From the Seeds (식물 씨앗의 착유과정에 있어서 초음파의 적용)

  • Kim, Jung-Soon;Lee, Hui-Uk;Kim, Moo-Joon;Ha, Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.29 no.2
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    • pp.91-96
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    • 2010
  • To improve the limit of efficiency of squeezing oil in a conventional method, which seeds are compressed simply, the adoptability of the additional energy by the ultrasonic wave was investigated experimentally. As the results, using the ultrasonic vibration from the Langevin-type transducer, the efficiency was increased up to 25 %, whereas the conventional method has 15% efficiency. To investigate the additional pressure by the ultrasonic wave, the acoustic impedance of the sample and the vibration velocity of the transducer were measured. Although the amplitude of the ultrasonic is about 2.8 % of the compression pressure, the efficiency is increased a lot as mentioned above because the pressure is changed according to ultrasonic period.

Measurement of the self-radiation impedance of an ultrasonic transducer with a square vibrating surface (정방형 방사면을 갖는 초음파 진동자의 자기방사임피던스 측정)

  • Kim, Jungsoon;Kim, Moojoon
    • The Journal of the Acoustical Society of Korea
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    • v.36 no.2
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    • pp.108-114
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    • 2017
  • We have experimentally analyzed the self-radiation impedance of an ultrasonic transducer with a square radiation surface that is used as a vibrator in underwater ultrasonic detection systems. The radiation reactance and the radiation resistance were measured in the range from 1 to 3 of ka that is the product of a wave number and a length of the edge of the square vibrator. By comparing the measured results with those of theoretical calculation of the radiation impedance using a series, we confirmed the validity of the experimental method and experimentally confirmed the variation trend in the radiation impedance of the square radiation surface.

A Study on the Performance Improvement of the Ultrasonic Fuel Supply Device Type Gasoline Automobile(II) (초음파 연료공급장치용 가솔린 자동차의 성능향상에 관한 연구(II))

  • 최두석;설진호;류정인
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.47-54
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    • 1993
  • This paper describes briefly the effect of ultrasonic fuel supply device on the performance of four stroke cycle gasoline engine. Experiments were carried out to clarify the effect of ultrasonic fuel supply device on the engine output, traveling fuel consumption ratio, exhaust emissions. The results were obtained as follows: 1.Engine output was increased 9-14% in comparison with that of the conventional injector. 2.Travelling fuel consumption ratio was improved 17-29% in comparison with that of the conventional injector. 3. CO, HC exhaust emissions was decreased compared to the value of the conventional injector. 4.Fuel consumption ratio in highway driving test was improved about 10% in comparison with that of the conventional injector.

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Finite Element Analysis for the Development of Bone Surgery Piezoelectric Ultrasonic Medical Device and its Experimental Verification (골수술용 압전형 초음파 의료기기 개발을 위한 유한요소해석 및 이의 실험적 검증)

  • Song, Tae-Ha;Lee, Jung-Ho;Choi, Jong Kyun;Lee, Hee Won
    • Journal of Biomedical Engineering Research
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    • v.43 no.5
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    • pp.319-330
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    • 2022
  • In this study, the optimal driving frequency was derived through finite element analysis (FEA) to optimize the developed piezoelectric ultrasonic medical devices(PUMD) for bone surgery. The core of the PUMD is the piezoelectric ceramic (PZT), which is a vibrator that generates vibration energy. The piezoelectric ceramic shows the maximum current value with respect to the input voltage at the resonance frequency, which generates the maximum mechanical vibration. In the past, various studies have been conducted related to the analysis of PUMD, but most of the research so far has been limited to free vibration analysis. However, in order to derive the accurate resonant frequency, the initial stress generated by bolt tightening in the bolt-clamped Langevin type transducer (BLT) must be considered. In this study, after designing a PUMD, the driving performance according to the bolt tightening value was analyzed through FEA, and this was experimentally verified. First, the resonance mode and frequency response were confirmed through modal and harmonic analysis at 20-40 kHz, which is known as the optimal driving frequency band of PUMD for bone surgery. In addition, the design of the PUMD was confirmed by checking the mechanical behavior of the tip and the piezoelectric ceramic at the resonant frequency. Consequentially, the characteristic evaluation was performed, and it was confirmed that the resonant frequency result derived through the FEA was reasonable. Through this study, we presented a more rational FEA method than before for BLT transducers. We expect that this will shorten the time and cost of developing a PUMD, and will enable the development of more stable and high-quality products.