• Title/Summary/Keyword: Lamination Condition

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A study on the dynamic characteristic of printed circuit board considering the concept of simplified representative volume elements. (단순화된 볼륨 요소 개념을 고려한 인쇄회로기판 동특성에 관한 연구)

  • 서현석;김성훈;황도순;김대영;이상곤;이주훈;채장수;김태경;김춘삼
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.78-81
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    • 2002
  • Printed Circuit Boards for satellite are composed of multi-layered copper plate and glass epoxy. Each copper layer have the complicated and different pattern to operate correctly for its mission. Especially. copper layer give effect on the PCB stiffness seriously. But It can make more complicate to predict the exact stiffness of PCB. In KOMPSAT-2 program, too many type of PCB are used for each electronic unit, and they have different type of pattern of copper layer. Solar array regulator has two type of PCB and it will be considered for this study. In this study. we calculate the PCB board stiffness of KOMPSAT-2 SAR unit considering the concept of simplified representative volume element. It will be correlated with the test results under KOMPSAT-2 vibration environmental condition to increase the reliability of this study.

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Flutter Optimization of Composite Curved Wing Using Genetic Algorithms (유전자 알고리즘을 이용한 복합재료 곡면날개의 플러터 최적화)

  • Alexander, Boby;Kim, Dong-Hyun;Lee, Jung-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.696-702
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    • 2006
  • Flutter characteristics of composite curved wing were investigated in this study. The efficient and robust system for the flutter optimization of general composite curved wing models has been developed using the coupled computational method based on both the standard genetic algorithm and the micro genetic algorithms. Micro genetic algorithm is used as an alternative method to overcome the relatively poor exploitation characteristics of the standard genetic algorithm. The present results show that the micro genetic algorithm is more efficient in order to find optimized lay-ups for a composite curved wing model. It is found that the flutter stability of curved wing model can be significantly increased using composite materials with proper optimum lamination design when compared to the case of isotropic wing model under the same weight condition.

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Efficiency Improvement of an Automotive Alternator by Heat Treatment

  • Kim, Ji-Hyun;Hong, Jung-Pyo
    • Journal of Magnetics
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    • v.20 no.2
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    • pp.155-160
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    • 2015
  • Recently, $CO_2$ emission standards and fuel efficiency legislation has been tightened globally. Therefore automotive alternator performance becomes increasingly important to meet the requirements. Many proposed methods have suggested adding magnets or regulation control to increase alternator efficiency and output. However, this creates a significant additional cost. During the stator lamination process, the magnetic property of the stator deteriorates mainly due to stamping and slinky process for an alternator. To maximize the alternator performance, heat treatment of the stator core was performed and magnetic properties were compared to find the optimal condition. Finally, alternator output and efficiency test were performed resulting in significant output and efficiency improvement up to 6.8% and 0.6% respectively.

Prediction of vibration response of functionally graded sandwich plates by zig-zag theory

  • Simmi, Gupta;H.D., Chalak
    • Advances in aircraft and spacecraft science
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    • v.9 no.6
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    • pp.507-523
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    • 2022
  • This study is aimed to accurately predict the vibration response of two types of functionally graded sandwich plates, one with FGM core and another with FGM face sheets. The gradation in FGM layer is quantified by exponential method. An efficient zig-zag theory is used and the zigzag impacts are established via a linear unit Heaviside step function. The present theory fulfills interlaminar transverse stress continuity at the interface and zero condition at the top and bottom surfaces of the plate for transverse shear stresses. Nine-noded C-0 FE having 8DOF/node is utilized throughout analysis. The present model is free from the obligation of any penalty function or post-processing technique and hence is computationally efficient. Numerical results have been presented on the free vibration behavior of sandwich FGM for different end conditions, lamination schemes and layer orientations. The applicability of present model is confirmed by comparing with published results. Several new results are also specified, which will serve as the benchmark for future studies.

An Experiment Study on Manufacturing process of BIPV Module (BIPV모듈의 제조공정에 관한 실험적 연구)

  • An, Youngsub;Kim, Sungtae;Lee, Sungjin;Yoon, Jongho
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.54-54
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    • 2010
  • In this study, the correlation between temperature and the gel-content of the module were analyzed through experiments. Amorphous thin-film solar cell used in this experiment has a visible light transmission performance of 10%. In addition, ethylene vinyl acetate(EVA) film and the clear glass have been used for the modulation. The most important process is to laminate the module in the manufacturing process of BIPV(Building integrated photovoltaic) module. Setting parameters of laminator in the lamination process are temperature, pressure and time. Setting conditions significantly affect the durability, watertightness and airtightness of module. The most important factor in the setting parameters is temperature to satisfy the gel-contents. The bottom and top surface temperature of module are measured according to setting temperature of laminator. The results showed $145^{\circ}C$ of max temperature of the bottom surface and $128^{\circ}C$ of max temperature of top surface on the module at the temperature condition of $160^{\circ}C$. And at the another temperature condition of laminator with $150^{\circ}C$, the max temperature do bottom and top are $117^{\circ}C$ and $134^{\circ}C$ respectively. The temperature difference between bottom and top of the module occurred, that is because heat has been blocked by the clear glass and the bottom of the cells absorb the heat from the laminator. In this particular, the temperature difference between setting temperature of the laminator and the surface temperature of the module showed $15^{\circ}C$, because the heat of laminator plate is transferred to the surface of the module and heat is lost at this time. As a results, gel-content showed 94.8%, 88.7% and 81.7% respectively according to the setting temperature $155^{\circ}C$, $150^{\circ}C$ and $145^{\circ}C$ of the laminator. In conclusion, the surface temperature of module increases, the gel-contents is relatively increased. But if the laminator plate temperature is too high, the gel-content shows rather decline in performance. Furthermore, the temperature difference between setting temperature and the surface temperature of the module is affected by laminating machine itself and the temperature of module should be considered when setting the laminator.

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A Study on the Optimization of CP Based Low-temperature Tabbing Process for Fabrication of Thin c-Si Solar Cell Module (박형 태양전지모듈 제작을 위한 저온 CP 공정 최적화에 관한 연구)

  • Jin, Ga-Eon;Song, Hyung-Jun;Go, Seok-Whan;Ju, Young-Chul;Song, Hee-eun;Chang, Hyo-Sik;Kang, Gi-Hwan
    • Journal of the Korean Solar Energy Society
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    • v.37 no.2
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    • pp.77-85
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    • 2017
  • Thin crystalline silicon (C-Si) solar cell is expected to be a low price energy source by decreasing the consumption of Si. However, thin c-Si solar cell entails the bowing and crack issues in high temperature manufacturing process. Thus, the conventional tabbing process, based on high temperature soldering (> $250^{\circ}C$), has difficulties for applying to thin c-Si solar cell modules. In this paper, a conductive paste (CP) based interconnection process has been proposed to fabricate thin c-Si solar cell modules with high production yield, instead of existing soldering materials. To optimize the process condition for CP based interconnection, we compared the performance and stability of modules fabricated under various lamination temperature (120, 150, and $175^{\circ}C$). The power from CP based module is similar to that with conventional tabbing process, as modules are fabricated. However, the output of CP based module laminated at $120^{\circ}C$ decreases significantly (14.1% for Damp heat and 6.1% for thermal cycle) in harsh condition, while the output drops only in 3% in the samples process at $150^{\circ}C$, $175^{\circ}C$. The peel test indicates that the unstable performance of sample laminated at $120^{\circ}C$ is attributed to weak adhesion strength (1.7 N) between cell and ribbon compared to other cases (2.7 N). As a result, optimized lamination temperature for CP based module process is $150^{\circ}C$, considering stability and energy consumption during the fabrication.

Distributed Piezoelectric Sensor /Actuator Optimal Design for Active Vibration Control of Shell Structure (쉘 구조물의 진동제어를 위한 분포형 압전 감지기/작동기의 설계 최적화)

  • 황준석;목지원;김승조
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.154-157
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    • 2000
  • Distributed piezoelectric sensor and actuator system has been designed for the active vibration control of shell structure. PVDF is used for the materials of sensor/actuator. To prevent the adverse effect of spillover, distributed modal sensor/actuator system is established. Although shell structure is three-dimensional structure, the PVDF sensor/actuator system can be treated as two-dimensional Finite element programs are developed to consider curved structures having PVDF modal sensor/actuator. The nine-node Mindlin shell element with five nodal degree of freedoms is used for finite element discretization. The electrode patterns and lamination angle of PVDF sensor/actuator are optimized to design the modal sensor/actuator system Genetic algorithm is used for optimization. Sensor is designed to minimize the observation spillover, and actuator is designed to minimize the system energy of the control modes under a given initial condition. Modal sensor/actuator for the first and second modes of singly curved cantilevered shell structure are designed using mentioned methods. Discrete LQG method is used as a control law. Experimental demonstrations of the active vibration control with designed sensor/actuator system have been performed successfully.

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Experimental Evaluation of Fatigue Behavior and Interlaminar Phase in the Lightweight Piezoelectric Ceramic Composite Actuator Using the Ultrasonic C-scan Inspection (초음파 C-스캔 탐상을 이용한 경량 압전세라믹 복합재료 작동기의 피로거동과 계면변화의 관계 연구)

  • Kim Cheol-Woong;Nam In-Chang;Yoon Kwang-Joon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1332-1336
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    • 2005
  • It could make the LIghtweight Piezoelectric Composite Actuator (LIPCA) damageable by the cyclic large deformation. If the progressive microvoid coalescence of LIPCA interlaminar took place, the decrease of the stiffness and the weakness of stress transmission and fiber bridging effect would make the fatigue characteristics worse suddenly. Therefore, it is required to study the variation of fatigue behavior and interlaminar condition in LIPCA under resonant frequencies. These studies such as the changeable fatigue phase and interlaminar behavior of LIPCA affected by the resonant frequencies should be carried out due to the strong anisotropy of CFRP layer. Hence, these studies are as follows. 1) The residual stresses distribution of interlaminar in LIPCA using the Classical Lamination Theory (CLT). 2) Comparative analysis of interlaminar behavior for the intact LIPCA versus LIPCA containing an artificial delamination during resonant frequency.

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Evaluation of vibroacoustic responses of laminated composite sandwich structure using higher-order finite-boundary element model

  • Sharma, Nitin;Mahapatra, Trupti R.;Panda, Subrata K.;Mehar, Kulmani
    • Steel and Composite Structures
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    • v.28 no.5
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    • pp.629-639
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    • 2018
  • In this paper, the vibroacoustic responses of baffled laminated composite sandwich flat panel structure under the influence of harmonic excitation are studied numerically using a novel higher-order coupled finite-boundary element model. A numerical scheme for the vibrating plate has been developed in the frame work of the higher-order mid-plane kinematics and the eigen frequencies are obtained by employing suitable finite element steps. The acoustic responses are then computed by solving the Helmholtz wave equation using boundary element method coupled with the structural finite elements. The proposed scheme has been implemented via an own MATLAB base code to compute the desired responses. The validity of the present model is established from the conformance of the current natural frequencies and the radiated sound power with the available benchmark solutions. The model is further utilized to scrutinize the influence of core-to-face thickness ratio, modular ratio, lamination scheme and the support condition on the sound radiation characteristics of the vibrating sandwich flats panel. It can be concluded that the present scheme is not only accurate but also efficient and simple in providing solutions of the coupled vibroacoustic response of laminated composite sandwich plates.

Finite Element Analysis on Buckling Pressure of Composite Pressure Hull (복합재 내압선체의 좌굴압력에 관한 유한요소해석)

  • Cho, J.R.;Jung, H.Y.;Kwon, J.H.;Choi, J.H.;Cho, Y.S.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.212-213
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    • 2005
  • The results of an experimental and analytical study of composite pressure hull on buckling pressure are presented for URN 300. We predicted the buckling and post buckling analysis of composite laminated cylindrical shell and panel under external compression by using ABAQUS/Standard[Ver 6.4]. To obtain nonlinear static equilibrium solutions for unstable problems, where the load-displacement response can exhibit the type of nonlinear buckling behavior, during periods of the response, the load and/or the displacement may decrease as the solution evolves, used the modified Riks method. Experiments were conducted to verify the validation of present analysis for cross-ply laminated shells. The shells considered in the study have four different lamination patterns, [${\pm}{\Theta}$/0/90]$_{14s}$,[${\pm}{\Theta}_{14}$/$0_{14}$/$90_{14}$],[${\pm}$45/0/90]$_{18s}$ and [/0/90]$_{18s}$. At the result of this study, the optimized ply orientation angle is $75^{\circ}$. The critical load from experiment is 69% of that of numerical analysis, because the fracture of matrix was generated before buckling. So URN 300 is not proper to use at the condition under high external pressure.

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