• Title/Summary/Keyword: Ladder diagram

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The Volume Measurement of Air Flowing through a Cross-section with PLC Using Trapezoidal Rule Method

  • Calik, Huseyin
    • Journal of Electrical Engineering and Technology
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    • v.8 no.4
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    • pp.872-878
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    • 2013
  • In industrial control systems, flow measurement is a very important issue. It is frequently needed to calculate how much total fluid or gas flows through a cross-section. Flow volume measurement tools use simple sampling or rectangle methods. Actually, flow volume measurement process is an integration process. For this reason, measurement systems using instantaneous sampling technique cause considerably high errors. In order to make more accurate flow measurement, numerical integration methods should be used. Literally, for numerical integration method, Rectangular, Trapezoidal, Simpson, Romberg and Gaussian Quadrature methods are suggested. Among these methods, trapezoidal rule method is quite easy to calculate and is notably more accurate and contains no restrictive conditions. Therefore, it is especially convenient for the portable flow volume measurement systems. In this study, the volume measurement of air which is flowing through a cross-section is achieved by using PLC ladder diagram. The measurements are done using two different approaches. Trapezoidal rule method is proposed to measure the flow sensor signal to minimize measurement errors due to the classical sampling method as a different approach. It is concluded that the trapezoidal rule method is more effective than the classical sampling.

Study on Expansion of Output Point for PLC Output Unit (PLC 출력 Unit의 출력 점수 확장에 관한 연구)

  • You Jeong-Bong;Jeon Ho-Ik;Nam Sang-Yep
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.3 s.303
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    • pp.25-32
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    • 2005
  • PLC is the most widely utilized among many sorts of existing controller for the design of process control system, and study about a PLC language is performed actively. In this paper, we proposed the method that we increase an output points when increased of the output machine which is going to control it in the FA design that used PLC. Output point is going to be extended with 2-3 points in the state that cannot equip output unit in basic base any more. Then an extension base, a power supply, an extension cable and an output unit must be equipped particularly. Then a cost must be added very much. This paper propose the method which extended an output in a small quantity. We designed the expansion unit that received the points of output unit and decoded the signal and the program module that finally extended output points by encoding and decoding, and we confirmed his feasibility through a experiment.

Control Level Process Modeling Methodology Based on PLC (PLC 기반 제어정보 모델링 방법론)

  • Ko, Min-Suk;Kwak, Jong-Geun;Wang, Gi-Nam;Park, Sang-Chul
    • Journal of the Korea Society for Simulation
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    • v.18 no.4
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    • pp.67-79
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    • 2009
  • Because a product in the car industry has a short life cycle in recent years, the process planning and the manufacturing lines have to be changed frequently. Most of time, repositioning an existing facility and modifying used control information are faster than making completely new process planning. However, control information and control code such as PLC code are difficult to understand. Hence, industries prefer writing a new control code instead of using the existing complex one. It shows the lack of information reusability in the existing process planning. As a result, to reduce this redundancy and lack of reusability, we propose a SOS-Net modeling method. SOS-Net is a standard methodology used to describe control information. It is based on the Device Structure which consists of sensor information derived from device hardware information. Thus, SOS-Net can describe a real control state for automated manufacturing systems. The SOS-Net model is easy to understand and can be converted into PLC Code easily. It also enables to modify control information, thus increases the reusability of the new process planning. Proposed model in this paper plays an intermediary role between the process planning and PLC code generation. It can reduce the process planning and implementation time as well as cost.