• 제목/요약/키워드: LINE HEAT SOURCE

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후판의 곡면 가공을 위한 가변성형기술 적용 연구 (Study on Application of Flexible Forming Technology for Curved Plate Forming using Thick Plate)

  • 허성찬;서영호;박중원;이현민;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.122-125
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    • 2008
  • Generally, in shipbuilding, large curved block components which have large curvature radius along various directions are used for huge ships such as LPG-vessel and oil tanker ships. Lots of the blocks are manufactured by line heating method which uses a heat source to bend the thick plate materials. The conventional forming process is entirely dependent on the experience of experts because it is done by manual method thus the curvatures and qualities are not uniform even for same part. However, it is hard to adopt the press forming process using die tool sets fur the manufacturing because of the characteristics of the industry that based on the small quantity and variety in the products. In this study, flexible forming technology using numbers of punches is investigated based on the simulation to substitute for the conventional forming method. Thick plate material model was applied to the proposed process to verify the feasibility for hull structure block forming process. The press forming processes were simulated by adopting the explicit-to-implicit sequential solution. Moreover, experiment of the flexible forming process was also conducted and its results were compared with that of simulation.

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천연가스 폐압발전 활성화의 당위성에 대한 열역학적 분석 (Thermodynamic Analysis on the Feasibility of Turbo Expander Power Generation Using Natural Gas Waste Pressure)

  • 하종만;홍성호;김경천
    • 한국가스학회지
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    • 제16권6호
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    • pp.136-142
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    • 2012
  • 터보팽창기를 이용한 폐압발전에서 전력생산량과 온도의 산출식의 열역학적 유도과정을 제시하였고, 전력생산량은 압력차가 아니라 압력비가 주요변수임을 밝혔다. 천연가스 폐압발전 인입부의 고압가스는 전기에너지(비용) 투입이 거의 없이 무상으로 얻어지는 에너지라는 사실을 보임으로써, 폐압이 지금까지는 별로 주목받지 못하였지만 새로운 청정에너지원 중의 하나임을 밝혔다. 공급가스 온도 보상을 위한 방법으로 팽창 후의 heating 방식을 택한다면, 전력생산과 더불어 냉열을 이용할 수 있고, 냉열이용량 만큼 heating 에너지를 줄일 수 있으므로 경제성을 배가시킬 수 있다.

벼의 열전도계수와 열확산계수에 관한 기초연구 (Fundamental Studies on the Thermal conductivity and Thermal Diffusivity of Rough rice)

  • 김만수;고학균
    • Journal of Biosystems Engineering
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    • 제4권2호
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    • pp.53-63
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    • 1979
  • The knowlege of thermal properties of rough rice has become of greate importance to the analysis of heat and mass transfer phenomenon in rice drying and storage process. Some information is available on the thermal properties of rough rice in foreign countries but is not available for these properties in Korea. A fundamental study was made to determine the thermal conductivity and thermal diffusivity of rough rice with line source method and to select current and resistance suitable for these properties from investigating the effect of current and resistance of heating wire on the temperature rise. The result of this study may be summarized as follows ; 1. Even through the power per unit length of heating wires is about the same, the tendency of temperature rise showed a little difference among them , and the suitable range of it for thermal properties was found to be 3.56-5.37w/m. 2. the most desirable resistance and current of heating wire was 18.40 ohm/m, 0.44 amperes among three kinds of heating wires and currents, respectively. because it took 13 minutes or so for the heating wire to reach equilibrium temperature. 3. The thermal conductivity of rough rice was 0.120-0.130 w/m$ ^\circ C$. and thermal diffusivity of it was $5.8210 $\times10^{-8} -9.7529 $\times10^{-8} m^2 /s.$ 4.The thermal conductivity showed a little difference in variation with resistance of heating wire but the variation of current of heating wire at the same resistance did not affect the thermal conductivity , and the thermal diffusivity was not affected by the variation of resistance and current.

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BLEVE를 고려한 LPG 시설 Siting 분석 (Analysis of LPG Facility Siting Considering BLEVE)

  • 김태범;이경림;이주희;정승호;이건모
    • 한국안전학회지
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    • 제31권2호
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    • pp.26-32
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    • 2016
  • In previous studies on LPG siting in Korea, the scope have not included the probability of the secondary events of adjacent LPG tanks or structures from an explosion source. Therefore, it is essential to first identify the phenomenon which can be caused by BLEVE and then, properly assess their effects to each target including secondary event. In this study, we calculated the effects from a potential BLEVE of 15 ton LPG tank causing damages of storage tanks (LPG), structures and human using Phast ver. 6.7 and then suggested three risk zones (Zone I, II, III) assuming the consequences such as overpressure, heat radiation and missile effect by fragments. Zone I and II are divided at the line of 50% occurrence of the secondary event. Zone II and III are divided by Individual Risk(IR). The zone approach in this study can be used for more effective and safer Land Use Planning (LUP) for the future.

펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [II] - 용접결함의 형성 메커니즘 규명 - (The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [II] - Investigation of Mechanism on Formation of Weld Defect -)

  • 김종도;길병래;이창제
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권5호
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    • pp.636-644
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    • 2006
  • Recently, there were some successful examples that the laser welding was introduced into production line. However, the spread of laser welding is not sufficient in many industries. There are several reasons why it is difficult to penetrate the laser welding into production lines. Because it is different from reflection, absorption and permeation of laser beam according to material and surface condition. Moreover, there are significant problems in processing such as absorption and scattering of beam by the induced plasma or plume. Therefore, understanding of mechanism on formation of weld defect in laser welding of the laminated core for motor is very important. In this paper, it was analyzed in terms of materials which was source of defect in laser welding and conventional arc welding. As a results of analysis, insulation coating film of the laminated core was judged to main factor of weld defect. it could be well aware as tracing carbon volume, and it was deduced that weld defect by insulation coating film was caused by difference of mechanism between the two heat sources.

가변금형을 이용한 판재 성형에 대한 해석 및 실험 (Numerical and Experimental Study on Plate Forming Process using Flexible Die)

  • 허성찬;서영호;박중원;구태완;김정;강범수
    • 소성∙가공
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    • 제17권8호
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    • pp.570-578
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    • 2008
  • A flexible forming apparatus is composed a number of punches which have spherical pin tip shape instead of conventional solid die. The flexible forming tool consisted of punch array in a matrix form was proposed as an alternative forming method to substitute the conventional line heating method which use heat source to induce residual stress along specified heating lines. In this study, application of the flexible forming process to the small scale curved plate forming was conducted. Numerical simulations for both solid and flexible die forming process were carried out to compare the shape of the products between flexible and conventional die forming process. In addition, spring-back analysis was conducted to figure out the feasibility of the flexible forming process comparing with the die forming process in view of final configuration of the specimens. Moreover, experiment was also carried out to confirm the formability of the process. Consequently, it was confirmed that the flexible die forming method has capability and feasibility to manufacture the curved plates for shipbuilding.

MIAB용접에서 아크 회전을 위한 전자기 시스템에 관한 연구 (A Study on an Electro-Magnetic System far Arc Rotating in MIAB Welding)

  • 최동혁;김재웅
    • Journal of Welding and Joining
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    • 제19권4호
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    • pp.391-398
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    • 2001
  • MIAB welding method uses a rotating arc as its heat source and is known to be efficient in pipe butt welding. The arc is rotated around the weld line by the electro-magnetic force resulting from the interaction of arc current and magnetic field. This paper is concerned with the experiment of initial stage for process control, monitoring for weld quality, and the design of coil system which is efficient of flux generation and concentration. A coil system for the generation of magnetic flux was designed and constructed. Magnetic flux density and arc rotating behavior are important factors in MIAB welding, so the relations between these factors and process parameters were investigated. Various experiments were performed for the steel pipes(48.1mm O.D and 2.0mm thickness). The magnetic flux density is increased by increasing exciting current and decreasing gap size. The maximum of arc rotating frequency is affected by exciting current and gap size. However, the variations of arc rotating frequency during welding and then the melting process are mainly influenced by welding current. Thus, it is considered that the results of this study can be used as important data on the monitoring for weld quality and the design of efficient coil system.

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냉동기에 의해 냉각되는 복사열차폐 최적설계 (Design Optimization of Thermal Radiation Shield Cooled by Cryocooler)

  • 최연석;;김동락;양형석;이병섭
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2171-2174
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    • 2008
  • The design of thermal radiation shield cooled by a cryocooler is presented. This study is motivated mainly by our recent development of prototype superconducting magnet system for the Cyclotron K120. The superconducting magnet system is composed of the magnet cryostat, transfer line and supply cryostat. In order to minimize thermal radiation load, the superconducting coil form in the magnet cryostat is enclosed by the thermal radiation shield which is thermally connected to the first-stage cold head of a two-stage cryocooler in the supply cryostat. Since the supply cryostat is located far from the magnet cryostat large temperature gradient along the thermal shield is unavoidable. In this paper, the thermal radiation shield is optimized to minimize temperature gradient with taking into account the cryogenic load, system structure and electrical load. The effect of heat source from thermal conduction through mechanical supports on the temperature distribution of thermal radiation shield is also discussed.

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광섬유 Mach-Zehnder 간섭계를 이용한 부분방전 초음파 검출특성 (Detecting Characteristics of Ultrasonics Generated by Partial Discharge in Insulating Oil Using the Optical Fiber Mach-Zehnder Interferometer)

  • 이상훈;심승환;이광식;김달우
    • 조명전기설비학회논문지
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    • 제17권4호
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    • pp.50-56
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    • 2003
  • 본 논문에서는 유입변압기 진단을 목적으로 부분방전시 발생하는 여러 가지 물리적 화학적 현상중 초음파를 검출하기 위하여 광섬유 Mach-Zehnder 간섭계를 구성하였다. 구성된 광섬유 센서의 초음파 검출 평가 실험을 실시하고, 절연유 중에 배치한 침-평판전극에 교류 고전압을 인가하여 방전시 발생하는 초음파를 측정하고 퓨리에 변환 및 wavelet 변환을 이용한 데이터 분석 결과를 나타냈다.

상용차 오일압력 측정용 압력센서 제작을 위한 레이저용접기술 (Development of Laser Welding Technology for Commercial Vehicle Oil Pressure Sensor)

  • 이영민;김순동;최해운
    • Journal of Welding and Joining
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    • 제30권4호
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    • pp.38-43
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    • 2012
  • Using a fiber laser heat source, an oil pressure sensor was fabricated to measure the pressure in commercial vehicles. A stepping motor was used for the rotational and translational motion in the diaphragms and hardware joining. Laser welding process algorism including shielding gas control and vision system was integrated by using LabVIEW software for the high quality welding and in-line monitoring purpose. For the maximum flexibility in pressure transmission to the pressure sensor, thin sheet metal diaphragm, $25{\sim}50{\mu}m$(SUS-316L), was used and the diaphragms were optimally designed with FEM analysis. The welded samples were cross-sectioned the observation showed that the maximum depth ratio was more than seven times of diaphragms. The maximum welding speed was measured to be as high as 50in/mm by the developed automation mechanism. The fabricated prototypes were tested for the proof pressure, spring constant and sealing. The FEM results of spring constant measurement was as accurate as up to 80% of the design value and the sensor was safely operated up to the nominal pressure of 10bars.