• Title/Summary/Keyword: Knife Cutter

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Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I) -Cutting Mechanism and Cutting Characteristics of the Standard Type Reciprocating Knife- (콤바인 예취장치의 절단특성에 관한 연구( I ) -절단현상 및 표준형 칼날의 절단특성-)

  • 정창주;이성범;인효석
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.3-12
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    • 1995
  • This study was conducted to investigate the cutting mechanism of the reciprocating knife of combine harvester. The cutting operation of reciprocating knife was demonstrated through the cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of standard-type reciprocating knives were analyzed by the developed program. The results are summarized as follows : (1) For the 50mm standard reciprocating knife, the bunching area and the maximum stalk-deflection were decreased rapidly according to the increase of cutting velocity ratio by 1.0 and decreased very slowly over this ratio. But, the secondary cut was occurred at ratio of 1.0 and increased rapidly over this ratio. (2) The 76mm standard knife showed better cutting mechanism than the 50mm, in two respects : the larger cutting area per one stroke and the lower revolutional speed of crank shaft for the same cutting velocity. (3) In respect to the bunching area and the secondary cutting length, the adequate height of 50mm standard reciprocating knife was 45~50mm. (4) In order to maintain the proper cutting mechanism, the adequate cutting velocity at forward speed of 0.5㎧ to 1.2m/s was from 0.4m/s to 1.2m/s for the standard knife.

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Taguchi-based robust design for the footwear outsole pelletizing machine cutter (다구찌 방법을 이용한 신발 아웃솔 펠레타이징 기계 절단부의 강건설계)

  • Kwon, Oh-Hun;Koo, Pyung-Hoi;Kwon, Hyuck-Moo
    • Journal of Korean Society for Quality Management
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    • v.44 no.4
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    • pp.935-949
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    • 2016
  • Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(II)- Cutting Characteristics of the Low-Cutting Type and Double Cutting Type Reciprocating Knives- (콤바인 예취장치의 절단특성에 관한 연구(II) -2배형, 2중형 칼날의 절단특성-)

  • 이홍주;김홍윤;홍종호;이성범
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.13-21
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    • 1995
  • This study was conducted to investigate the cutting mechanism of reciprocating knife of combine harvester. The cutting operation of reciprocating knife with the arrangement of the low-cutting and the double-cutting was demonstrated through cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of reciprocating knives were analyzed using the developed program. The results are summarized as follows (1) The low-cutting type reciprocating knife was represented similar cutting characteristics to the standard type, but the maximum stalk-deflection was decreased as 1/2 level of the standard type. And the first ledger plate should be designed shorter than the second ledger plate. (2) The bunching area and the maximum stalk-deflection for the double cutting knife almost were not changed since cutting velocity ratio of 0.6, but the secondary cut were occurred at ratio of 0.8 and increased rapidly over these ratio. (3) The double cutting knife was recommended for the high speed combine, because its bunching area and the maximum stalk-deflection were decreased as 1/2 level of the standard type. (4) In order to maintain the proper cutting mechanism characterized by the bunching area, the maximum stalk-deflection and the secondary cutting length etc., the adequate cutting velocity at forward speed of 0.5㎧ to 1.2㎧ was from 0.3㎧ to 0.96㎧ for the double cutting knives.

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Development of a Rapeseed Reaping Equipment Attachable to a Conventional Combine (I) - Design and Construction of a Prototype - (보통형 콤바인 부착용 유채 예취장치 개발(I) - 시작기 설계 및 제작 -)

  • Lee, Choung-Keun;Choi, Yong;Jun, Hyun-Jong;Lee, Seung-Kyu;Ryu, Chan-Seok;Kim, Dong-Min
    • Journal of Biosystems Engineering
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    • v.33 no.6
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    • pp.371-378
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    • 2008
  • Bio-diesel applications seem to be extended due to bio-diesel policies and changes of agricultural environment. This study was conducted to develop a rapeseed reaping equipment attachable to the conventional combine. This paper was intended to report concept design, process and manufacturing of the prototype rapeseed reaping equipment. For concept design, physical properties of "SUNMANG", which is a typical rapeseed as bio-diesel materials, were considered. The designed prototype rapeseed reaping equipment consisted of wide-width plates, finger type knifes, side cutter knifes and drive equipments. The wide-width plate is 2.1 m wide, 0.7 m long, and 0.002 m thick. The finger type cutter knifes have 14.5 fingers, 30 knifes, and the specification was 7.6 cm of pitch, 8.3 cm of length and $21^{\circ}$ of cutting angle. The side cutter knifes consisted of a hydraulic pump, a hydraulic motor, a flow control and a relief valve, a hydraulic hose, a driving equipment and a reciprocating cutter knife. The 18 reciprocating cutter knifes were 137 cm long and knife pitch, knife length and cutting angle were 7.7 cm, 10.5 cm, and $18^{\circ}$. Prototype weight of the rapeseed reaping equipment was heavier by 272 kg when compared with the manual reaping equipments. Load distributions of left and right side showed 50% and 49%, and those of front and rear side showed 64% and 36%. Static turn-over angles in left and right of the prototype were $38.1^{\circ}$ and $38.7^{\circ}$, respectively. The designed prototype rapeseed reaping equipment was properly mounted at the front of a conventional combine.

Mechanism of Mulch Film Cutter on Transplanting System for Mulching Cultivation of Early Season Culture Rice in Japan

  • Hiyoshi, Kenji;Nagata, Masateru;Wan, Hong-Yong;Umezaki, Teruhisa;Tadeo, Bernardo-D.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.1021-1030
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    • 1996
  • The mechanism of the mulch film cutter assembly designed as an integral part of a rice transplanting device was developed for mulching cultivation of early season culture rice. This mulch film cutter assembly was directly attached to the transplanting device of the rotary type Japanese transplanter. The principle is that the knife cut a planting slit on the polyethylene film while the planting finger immediately plants seedling into the soil through the planting slit. Computer results implied that the knife of the mulch film cutter assembly can make appropriate planting slit on the polyethylene film as the planting finger effectively plants the seedlings into the paddy soil through the same planting slits.

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Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I) (콤바인 예취장치(刈取裝置)의 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(I) -왕복동(往復動) 예취장치(刈取裝置)의 동적특성(動的特性)-)

  • Chung, C.J.;Lee, S.B.;Noh, K.M.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.163-174
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    • 1994
  • This study was conducted to investigate the dynamic motion of knife drive system of combine harvester. A computer program was developed to simulate the dynamic motion of the knife drive linkage and its algorithm was evaluated through experiments. The results are summarized as follows : 1. The theorectical horizontal (the direction of knife's reciprocating motion) reaction forces at the supporting point of rocker arm and crank arm were changed in the similar sinusoidal trends with the measured reaction forces. 2. The maximum values of shaking moment and reaction force per one revolution of crank arm followed polynomial trends as the rotational speed of crank shaft increased. The unbalanced force acting on the driving system increased at high speed. Therefore, the rotational speed of crank shaft should be maintained in proper range at increased forward speed to decrease vibration of the knife drive system. 3. The added mass to the crank arm increased the dynamic unbalanced force at the supporting point of rocker arm. It counterbalanced the reaction force at the supporting point of crank arm.

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A Study on the Selection of Cutting Conditions in High Speed Pipe Cutting Machine (고속 파이프 절단기의 절단 조건 선정에 관한 연구)

  • Ahn, Sung-Hwan;Shin, Sang-Hun;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.144-149
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    • 2008
  • This study presents the selection of cutting conditions in high speed pipe cutting machine for the better quality. A high speed pipe cutting machine which uses a rotary knife can make good quality products in short time. But, the machine is much sensitive by cutting conditions because of the complicated mechanism. In this reason, many experiments for cutting condition selection are necessary to improve quality of production. This study carried out cutting experiments with the three factors that are cutting RPM, cutting force and pooling force. 2-dimensional profile measuring instrument is used to measure which is represented by ${\Delta}h$, a sum of burr and collapse height. The effects of factors are analyzed by using MINITAB, the commercial software.

Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester (콤바인 예취장치의(刈取裝置) 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(II) -이중형(二重型) 예취장치의(刈取裝置)의 동적특성(動的特性)-)

  • Kwag, B.C.;Chung, C.J.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.175-184
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    • 1994
  • This study was conducted to investigate experimentally the basic characteristics of the torque of the cutterbar driving shaft as the double-knife was used instead of the conventional standard single-knife type. A new design for inclined setting of the cutterbar relative to the direction perpendicular to combine harvester movement was investigated to test a possible reduction of concentrated load caused by the simultaneous cutting of many rows. It was evaluated that the maximum torque and mean total power of the driving shaft due to the cutting resistance of the rice straw were largely depended upon the rotational shaft-speed and straw feeding rate, but were resepectively 1.1~2.3 and 1.15~1.34 times higher compared to those while idling. It was also proved that the inclined setting of the cutterbar could save a considerable amount of energy required for its driving shaft.

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Comparison of scissor-type knife to non-scissor-type knife for endoscopic submucosal dissection: a systematic review and meta-analysis

  • Harishankar Gopakumar;Ishaan Vohra;Srinivas Reddy Puli;Neil R Sharma
    • Clinical Endoscopy
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    • v.57 no.1
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    • pp.36-47
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    • 2024
  • Background/Aims: Scissor-type endoscopic submucosal dissection (ST-ESD) knives can reduce the adverse events associated with ESDs. This study aimed to compare ST-ESD and non-scissor-type (NST)-ESD knives. Methods: We identified ten studies that compared the performance characteristics and safety profiles of ST-ESD and NST-ESD knives. Fixed- and random-effects models were used to calculate the pooled proportions. Heterogeneity was assessed using the I2 test. Results: On comparing ST-ESD knives to NST-ESD knives, the weighted odds of en bloc resection was 1.61 (95% confidence interval [CI], 0.90-2.90; p=0.14), R0 resection was 1.10 (95% CI, 0.71-1.71; p=0.73), delayed bleeding was 0.40 (95% CI, 0.17-0.90; p=0.03), perforation was 0.35 (95% CI, 0.18-0.70; p<0.01) and ESD self-completion by non-experts was 1.89 (95% CI, 1.20-2.95; p<0.01). There was no heterogeneity, with an I2 score of 0% (95% CI, 0%-54.40%). Conclusions: The findings of reduced odds of perforation, a trend toward reduced delayed bleeding, and an improvement in the rates of en bloc and R0 resection with ST-ESD knives compared to NST-ESD knives support the use of ST-ESD knives when non-experts perform ESDs or as an adjunct tool for challenging ESD procedures.

Studies on Ceramic Powder Fabrication from Rice Phytoliths. II. Obtaining Amorphous Silica Powder by Acid Treatments. (벼의 규소체로부터 세라믹 분말제조에 관한 연구 II. 산처리에 따른 비정질 실리카분말 제조)

  • 류상은
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.112-119
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    • 1996
  • Using rice husks pulverized by rotating knife cutter, the raw rice husk powder was solution treated by nitric and hydrochloric acids in order to separate phytolith from organic constituents. Because of the strong resistance of organic components of rice husk to acids, the raw powder had to be boiled in concentrated acids up to 300 min. By boiling in nitric acid for 60~120 min, all organic components were resolved while amorphous silica Powder of about 20 nm in size and of higher than 99.8% in purity was left behind. Inferior to the nitric acid, hydrochloric acid was not able to resolve organic component completely leaving unresolved matter of about 40% by weight even after 300 min of boiling. From the acid treatments and impurity analyses, it is considered that most of metallic elements in rice husks are combined to organic components that are easily soluble to acids.

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