• 제목/요약/키워드: Kerf

검색결과 72건 처리시간 0.023초

레이져 절단에서 노즐이 미치는 영향

  • 이호준;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.81-85
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    • 1992
  • Quality of cut is strongly dependent on the cutting pressure, so this relationship can be identified by pressure measuring system. In this paper, the experiments presented were performed with the devised pressure measuring system and the laser cutting of STS 304. Convergent type and convergent-divergent type nozzle were used for pressure variation of the distance between nozzle and workpiece. In laser cutting of STS 304, 1.0 kW CO $\_$2/ laser used. The convergent type nozzle(1.0 mm diameter) pressured above 3 kgf/cm $\^$2/, the MSD(Mach Shock Disk) created, which caused the the pressure variations of the distance between nozzle and workpiece. The maximum cutting pressure exists in accordance with the variation of distance. In spite of far distance the maximum cutting pressure is achieved by using the pressure measuring system. The higher cutting pressure beneath the workpiece the less quantity of dross and the kerf width. Since the higher cutting pressure helps to remove the quantity of dross and to stop the exothermic energy into the material. The optimum laser cutting parameter of STS 304(2.0 mm thickness) with the convergent type nozzle(1.0 mm diameter)is 0.75 mm and 2.5 mm distance between nozzle and workpiece, 4 kgf/cm $\^$2/ cutting pressure. In 3.0 mm thickness case, 1.5 mm and 2.25 mm distance is achieved for good quality.

SOME RESULTS ON FUZZY COSETS AND HOMOMORPHISMS OF N-GROUPS

  • Satyanarayana, Bhavanari;Syam Prasad, Kuncaham;Venkata Pradeep Kumar, Tumurukora;Thota, Srinivas
    • East Asian mathematical journal
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    • 제23권1호
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    • pp.23-36
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    • 2007
  • In this paper we consider the fuzzy ideals of N-group G where N is a nearring. We introduce fuzzy ideal ${\theta}_{\mu}$ of the quotient N-group $G/{\mu}$ with respect to a fuzzy ideal $\mu$ of G. If $\mu$ is a fuzzy ideal of G and $\theta$ a fuzzy ideal of $G/{\mu}$ such that ${\theta}_{\mu}\;{\subseteq}\;{\theta}$ and ${\theta}_{\mu}(0)\;=\;{\theta}(0)$, then corresponding ${\sigma}_{\theta}\;:\;G\;{\rightarrow}\;[0,\;1]$ is defined and proved that it is a fuzzy ideal of G such that ${\mu}\;{\subseteq}\;{\sigma}_{\theta}$ and ${\mu}(0)\;=\;{\sigma}_{\theta}(0)$. We also prove some results on homomorphisms and fuzzy ideals of N-groups. The image and preimage of fuzzy ideal $\mu$ under N-group homomorphism were studied. Finally it is obtained that if $f\;:\;G\;{\rightarrow}\;G^1$ is an epimorphism of N-groups, then there is an order preserving bijection between the fuzzy ideals of $G^1$ and the fuzzy ideals of G that are constant on kerf. Some examples related to these concepts were illustrated.

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A Plastic BGA Singulation using High Thermal Energy of $2^{nd}$ Harmonic Nd:YAG Laser

  • Lee, Kyoung-Cheol;Baek, Kwang-Yeol;Lee, Cheon
    • KIEE International Transactions on Electrophysics and Applications
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    • 제2C권6호
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    • pp.309-313
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    • 2002
  • In this paper, we have studied minimization of the kerf-width and surface burning, which occurred after the conventional singulation process of the multi-layer BGA board with copper, polyethylene and epoxy glass fiber. The high thermal energy of a pulsed Nd:YAG laser is used to cut the multi-layer board. The most considerable matter in the laser cutting of the multi-layer BGA boards is their different absorption coefficient to the laser beam and their different heat conductivity. The cut mechanism of a multi-layer BGA board using a 2$^{nd}$ harmonic Nd:YAG laser is the thermal vaporization by high temperature rise based on the Gaussian profile and copper melting point. In this experiment, we found that the sacrifice layer and Na blowing are effective in minimizing the surface burning by the reaction between oxygen in the air and the laser beam. In addition, N2 blowing reduces laser energy loss by debris and suppresses surface oxidation. Also, the beam incidence on the epoxy layer compared to polyimide was much more suitable to reduce damage to polyimide with copper wire for the multi layer BGA singulation. When the polyester double-sided tape is used as a sacrifice layer, surface carbonization becomes less. The SEM, non-contact 3D inspector and high-resolution microscope are used to measure cut line-width and surface morphology.

컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구 (A study on development of plasma-arc cutting system with computer-numerical control)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
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    • 제8권3호
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    • pp.60-69
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    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

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플라즈마 아크 절단에서 팁-모재간 거리 자동제어 시스템에 관한 연구 (A Study of an Automatic Tip-to-Workpiece Distance Control System for Plasma Arc Cutting)

  • 구진모;김재웅
    • 한국정밀공학회지
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    • 제17권7호
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    • pp.132-140
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    • 2000
  • Plasma arc cutting is one of the most widely used processes in metal cutting fields and is a process that produces parted metal plates by cutting them with an arc plasma established between the electrode tip and the plate(workpiece). When the tip-to-workpiece distance varies during cutting, the cut quality, for example the kerf width, is deteriorated by the change of plasma arc. The variations of tip-to-workpiece distance are due to the different factors such as inaccuracies in setting the torch or workpiece, thermal distortions during cutting, and uneven surface of workpiece. The control to keep the tip-to-workpiece distance constant is thus indispensable to improve the flexibility of automatic plasma arc cutting system applications. In this study, an arc sensor which utilizes the electrical signal obtained from the plasma arc itself was developed. The arc sensor has an advantage that no particular sensing device is necessary and real-time sensing of the tip-to-workpiece distance is possible directly under the plasma arc. The relationship between plasma arc voltage and tip-to-workpiece distance was determined through the repeated experimental results. The model was used for developing an automatic tip-to-workpiece distance control system of plasma arc cutting. It could be shown that the proposed system has a successful capability of tip-to-workpiece distance control.

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레이저 절단품질에 미치는 절단압력의 영향(2) (절단압력과 절단품질간의 상관관계) (Influence of Cutting Pressure on Laser Cut Quality (Relationship between Cutting Pressure and Cut Quality))

  • 양영수;나석주;김원배;김태균
    • 한국정밀공학회지
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    • 제5권1호
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    • pp.63-70
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    • 1988
  • Laser cutting system uses a gas jet to remove the molten or varpozed material from the workpiece. The quality of the laser cut can be strongly influenced by the gas flow charac- teristics formed through the nozzle. Laser cutting experiments were carried out for SS41 and SUS 304 to investigate the relationship between cut quality and cutting pressure. The cutting speed, nozzle pressure and nozzle to workpiece distance were also considered. The cut specimens were inspected by various manners such as dross observation, surface roughness test and kerf width measurement. Based on the data of pressure measurement on workpiece and the results of cut surface inspection, the influence of the considered cutting conditions on cut quality could be evaluated. The results of this study will be valuable in planning the optimal laser cutting process and in designing the laser cutting nozzle.

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Nd : YAG레이저의 가공 파라메터가 절단 성능에 미치는 영향에 관한 연구 (The Effects on Cutting Performance by Machining Parameters of Nd : YAG Laser)

  • 한응교;박두원;이범성;이명호;임흥순
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.1-12
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    • 1992
  • 본 연구에서는 가공기 자체의 파라메터와 성능에 관한 연구로서 출력 에너지 가 서로 다른 가공기를 사용하여 SUS 304 스테인리스 시험편을 관통, 절단하면서 출력 에너지와 최대 출력을 비교하여 보고, 시험편 관통시 주파수와 출력 에너지와의 관계, 시험편 관통시 응융 금속 제거량에 의한 절단 속도의 예측, 서로 다른 출력의 가공에 있어서 슬릿 절단 폭, 커프 폭, 드로스 길이, 절단면의 표면 거칠기 등을 비교하여 출 력차에 따른 가공 특성을 고찰하였다.

다양한 실리콘 웨이퍼 제조를 위한 와이어 전기 방전가공 (Wire Electric Discharge Machining Process of Various Crystalline Silicon Wafers)

  • 문희찬;최선호;박성희;장보윤;김준수;한문희
    • 한국전기전자재료학회논문지
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    • 제30권5호
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    • pp.301-306
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    • 2017
  • Wire electrical discharge machining (WEDM) process was evaluated to slice Silicon (Si) for various applications. Specifically, various Si workpieces with various resistances, such as single and multi crystalline Si bricks and wafers were used. As conventional slicing processes, such as slurry-on or diamond-on wire slicing, are based on mechanical abrasions between Si and abrasive, there is a limitation to decrease the wafer thickness as well as kerf-loss. Especially, when the wafer thickness is less than $150{\mu}m$, wafer breakage increases dramatically during the slicing process. Single crystalline P-type Si bricks and wafers were successively sliced with considerable slicing speed regardless of its growth direction. Also, typical defects, such as microcracks, craters, microholes, and debris, were introduced when Si was sliced by electrical discharge. Also, it was found that defect type is also dependent on resistance of Si. Consequently, this study confirmed the feasibility of slicing single crystalline Si by WEDM.

2D 배열형 초음파 트랜스듀서의 설계 및 제작 (Design and Fabrication of a 2D Array Ultrasonic Transducer)

  • 이원석;우정동;노용래
    • 한국음향학회지
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    • 제32권5호
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    • pp.393-401
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    • 2013
  • 본 논문에서는 $48{\times}64$ 채널로 이루어진 압전단결정 2D 배열형 초음파 트랜스듀서의 설계, 제작 및 평가를 하였다. 전기적 연결이 용이한 평면배열 구조를 선정한 후, 그에 맞게 구성소자를 제작하였다. 유한요소 해석을 통하여 트랜스듀서의 세부 구조를 설계하였다. 트랜스듀서의 성능을 향상시키기 위해 치폭의 너비와 재료를 조절하여 소자간 상호간섭을 저감하고, 압전단결정 및 정합층의 최적 두께를 설계하여 목표 주파수 대역폭을 구현하였다. 설계에 따라 트랜스듀서의 시작품을 제작하고 그 특성을 측정한 후, 측정된 결과를 유한요소 해석 결과와 비교하여 개발된 트랜스듀서의 성능을 평가하였다.

PLC를 이용하여 궤적절단과 동시에 용접부 개선이 가능한 자동 3축 파이프 형상절단 시스템 개발 (Development of Automatic 3-Axis Pipe Profile-Cutting System with Bevelling of Welds Using PLC)

  • 노태정;김화일
    • 한국산학기술학회논문지
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    • 제10권11호
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    • pp.3066-3073
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    • 2009
  • 3축 파이프 형상절단기에서 다양한 접합형상에 대하여 모관과 지관의 접합궤적을 수학적으로 유도하였다. 그 접합궤적에 절단폭 등의 공구 보정하여 실제로 가공할 절단궤적을 결정하여 이 공구궤적에 해당하는 CL-data를 생성하고, 또한 공구 궤적을 확인하기 위하여 ghost 기능을 구현하였다. 생성된 CL data를 PLC의 위치결정제어 모듈에 로딩하여 동시 3축($\alpha$, X, $\beta$축)의 이송을 제어하여 경로를 따라서 형상절단과 동시에 개선을 할 수 있도록 동시3축 파이프 형상절단 시스템을 개발하였다.