• Title/Summary/Keyword: Joint porosity

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Study on the porosity formation in the lap joint CW Nd:YAG laser welds of 6K21 aluminum alloy sheet (6K21 알루미늄 판재의 레이저 겹치기 용접 시 발생하는 기공에 관한 연구)

  • Yang, Hyun-Seok;Lee, Kyoung-Don;Kim, Yong;Park, Ki-Young
    • Laser Solutions
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    • v.11 no.3
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    • pp.16-20
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    • 2008
  • The lap Joint welding of 6K21 aluminum sheets by Nd:YAG laser were performed with an aluminum 5183 filler wire or without a filler wire. The porosity of laser welding beads were observed through an optical microscope and X-ray photography with various levels of welding speed and gap size. The porosity was observed in the gap between upper and lower sheet near a heat affected zone when autogenous welding. Decrease of welding speed and use of AA5183 filler wire reduced porosity significantly.

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Porosity Reduction during Gas Tungsten Arc-Gas Metal Arc Hybrid Welding of Zinc Coated Steel Sheets (II) - Hybrid Welding Results (GTA-GMA 하이브리드공정에 따른 자동차용 아연도금강판의 용접부 기공감소 (II) - 하이브리드공정 적용 결과)

  • Ahn, Young-Nam;Kim, Cheolhee
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.48-54
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    • 2016
  • The use of Zn coated steel has increased in the automotive industry due to its excellent corrosion resistance. Conventionally the BIW(body-in-white) structure and the hang-on parts have been made of Zn coated steel and more recently Zn coated steel began to be applied in the chassis parts. During gas metal arc (GMA) welding of the chassis part, lap fillet joint used to be adopted but spatter generation and porosities are most important concerns. In the industrial applications, an intentional joint gap was made to avoid the weld defects but it is not easy to control the size of joint gap. In this research, gas tungsten arc (GTA) is combined with GMA welding where GTA precedes GMA. As pulsed arc was adopted as GMA, GTA was oscillated along the longitudinal direction by pulsing GMA, but the arc oscillation did not disturb the molten droplet transfer of GMA welding. By increasing the distance between GTA and GMA, the length of weld pool increased and porosity could be reduced. Moreover porosity in the welds was fully removed when the distance between two arcs was 15 mm.

Influences of Sprue joint Forms on Castability in dental Restorations (치과보철물 제작시 Sprue 부착 형태가 주조성에 미치는 영향)

  • Choi, Un-Jea;So, Jung-Mo
    • Journal of Technologic Dentistry
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    • v.23 no.2
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    • pp.151-160
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    • 2002
  • The purpose of this study was to evaluate the influence of sprue joint form on castability in dental prosthetics. The researcher carried out experimental study according to the type was divided by sprue joint form. Therefore type A was made thicken than sprue diameter of type B and type C was made it conversely. The results were as follows: 1. In the order of castability, type C(87.8%) was first and then type A(87.0%) and type B(79.2%) was last. However there was no significant difference statistically. 2. If reservior was located at the correct position and in sufficient size, internal shrinkage porosity in the casting bodies were not generated in the type of all. 3. At the reservoir, internal shrinkage porosity was generated first in type A, followed by type Band type C in the order named. Although it gives no impact on casting body, porosity seems to appear the least when it's produced in the form of type C.

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Effect of soldering techniques and gapdistance on tensile strength of soldered Ni-Cr alloy joint

  • Lee, Sang-Yeob;Lee, Jong-Hyuk
    • The Journal of Advanced Prosthodontics
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    • v.2 no.4
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    • pp.117-121
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    • 2010
  • PURPOSE. The present study was intended to evaluate the effect of soldering techniques with infrared ray and gas torch under different gap distances (0.3 mm and 0.5 mm) on the tensile strength and surface porosity formation in Ni-Cr base metal alloy. MATERIALS AND METHODS. Thirty five dumbbell shaped Ni-Cr alloy specimens were prepared and assigned to 5 groups according to the soldering method and the gap distance. For the soldering methods, gas torch (G group) and infrared ray (IR group) were compared and each group was subdivided by corresponding gap distance (0.3 mm: G3 and IR3, 0.5 mm: G5, IR5). Specimens of the experimental groups were sectioned in the middle with a diamond disk and embedded in solder blocks according to the predetermined distance. As a control group, 7 specimens were prepared without sectioning or soldering. After the soldering procedure, a tensile strength test was performed using universal testing machine at a crosshead speed 1 mm/min. The proportions of porosity on the fractured surface were calculated on the images acquired through the scanning electronic microscope. RESULTS. Every specimen of G3, G5, IR3 and IR5 was fractured on the solder joint area. However, there was no significant difference between the test groups (P > .05). There was a negative correlation between porosity formation and tensile strength in all the specimens in the test groups (P < .05). CONCLUSION. There was no significant difference in ultimate tensile strength of joints and porosity formations between the gas-oxygen torch soldering and infrared ray soldering technique or between the gap distance of 0.3 mm and 0.5 mm.

Effective Estimation of Porosity and Fluid Saturation using Joint Inversion Result of Seismic and Electromagnetic Data (탄성파탐사와 전자탐사 자료의 복합역산 결과를 이용한 효과적인 공극률 및 유체포화율의 추정)

  • Jeong, Soocheol;Seol, Soon Jee;Byun, Joongmoo
    • Geophysics and Geophysical Exploration
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    • v.18 no.2
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    • pp.54-63
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    • 2015
  • Petrophysical parameters such as porosity and fluid saturation which provide useful information for reservoir characterization could be estimated by rock physics model (RPM) using seismic velocity and resistivity. Therefore, accurate P-wave velocity and resistivity information have to be obtained for successful estimation of the petrophysical parameters. Compared with the individual inversion of electromagnetic (EM) or seismic data, the joint inversion using both EM and seismic data together can reduce the uncertainty and gives the opportunity to use the advantages of each data. Thus, more reliable petrophysical properties could be estimated through the joint inversion. In this paper, for the successful estimation of petrophysical parameters, we proposed an effective method which applies a grid-search method to find the porosity and fluid saturation. The relations of porosity and fluid saturation with P-wave velocity and resistivity were expressed by using RPM and the improved resistivity distribution used to this study was obtained by joint inversion of seismic and EM data. When the proposed method was applied to the synthetic data which were simulated for subsea reservoir exploration, reliable petrophysical parameters were obtained. The results indicate that the proposed method can be applied for detecting a reservoir and calculating the accurate oil and gas reserves.

Study of the dynamic behavior of porous functionally graded suspension structural systems using finite elements method

  • Ayman E., Nabawy;Ayman M.M., Abdelhaleem;Soliman. S., Alieldin;Alaa A., Abdelrahman
    • Steel and Composite Structures
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    • v.45 no.5
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    • pp.697-713
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    • 2022
  • In the context of the finite elements method, the dynamic behavior of porous functionally graded double wishbone vehicle suspension structural system incorporating joints flexibility constraints under road bump excitation is studied and analyzed. The functionally graded material properties distribution through the thickness direction is simulated by the power law including the porosity effect. To explore the porosity effects, both classical and adopted porosity models are considered based on even porosity distribution pattern. The dynamic equations of motion are derived based on the Hamiltonian principle. Closed forms of the inertia and material stiffness components are derived. Based on the plane frame isoparametric Timoshenko beam element, the dynamic finite elements equations are developed incorporating joint flexibilities constraints. The Newmark's implicit direct integration methodology is utilized to obtain the transient vibration time response under road bump excitation. The presented procedure is validated by comparing the computational model results with the available numerical solutions and an excellent agreement is observed. Obtained results show that the decrease of porosity percentage and material graduation tends to decrease the deflection as well as the resulting stresses of the control arms thus improving the dynamic performance and increasing the service lifetime of the control arms.

Effect of shield gas on the characteristics of $CO_2$ laser welded 600MPa grade high strength steel (600MPa급 자동차용 고장렬강판의 $CO_2$ 레이저 용접부의 특성에 미치는 보호가스의 영향)

  • Han Tae-Kyo;Lee Bong-Keun;Kang Chung-Yun
    • Laser Solutions
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    • v.7 no.2
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    • pp.19-26
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    • 2004
  • The effect of shield gas on the weldability, mechanical properties and formability of CO2 laser weld joint in 600MPa grade high strength steel was investigated. Bead on plate welds were made under various welding speed and shield gas. Tensile test was carried out under the load of perpendicular and parallel direction to the weld line, Formability of the joint was evaluated by Erichsen test. As the welding speed increases, the porosity fraction decreases. The porosity fraction in the joint used Ar-$50\%He$ mixed gas as a shield gas was lower than that of the joint used Ar gas. Hardness at the weld metal of full penetrated joint was nearly equal to that of water quenched raw metal. In a tensile test under a perpendicular load to the weld axis, strength and elongation of joint produced by optimum condition were nearly equal to those of base metal. However, the strength of joint in a tensile test under a parallel load to weld axis was higher than that of raw metal, but the elongation of joint was lower than that of raw metal. Elongation and formability were further increased by the method of using Ar+He mixed gas as a shield gas as compared with Ar gas. Formabilities of joints were recorded ranging from $58\%\;to\;70\%$ of that of base metal with different shield gases.

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Methodological approach of evaluation on prefabrication primers for steel structures

  • Chung, Sung-Wook;Hyun, Jeong-Hun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.13 no.1
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    • pp.707-717
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    • 2021
  • To the date, shipbuilding companies have applied shop primer coating which protects the steel surface from global oxidization in environment. Proper shop primer requires either anti-corrosion ability during construction or anti-porosity ability during welding, and those properties contradict to each other. This report tried to derive an optimizing parameter on these conflicting properties to select a proper shop primer. First, sufficient amounts of the natural salt spray tests were carried out to achieve a series of data for the anti-corrosion ability. Second, lots of T-joint fillet welding test were performed to evaluate the trapped porosity formed in the weld pool. According to the experimental data, we could achieve either the rust-formation rate or the porosity-formation rate, then, each rate was generalized as formulae. Then, we tried to combine these conflicting properties to decide an optimum shop primer.

Preparation of a Porous Chitosan/Fibroin-Hydroxyapatite Composite Matrix for Tissue Engineering

  • Kim, Hong-Sung;Kim, Jong-Tae;Jung, Young-Jin;Ryu, Su-Chak;Son, Hong-Joo;Kim, Yong-Gyun
    • Macromolecular Research
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    • v.15 no.1
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    • pp.65-73
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    • 2007
  • Chitosan, fibroin, and hydroxyapatite are natural biopolymers and bioceramics that are biocompatible, biodegradable, and resorb able for biomedical applications. The highly porous, chitosan-based, bioceramic hybrid composite, chitosanlfibroin-hydroxyapatite composite, was prepared by a novel method using thermally induced phase separation. The composite had a porosity of more than 94% and exhibited two continuous and different morphologies: an irregularly isotropic pore structure on the surface and a regularly anisotropic multilayered structure in the interior. In addition, the composite was composed of an interconnected open pore structure with a pore size below a few hundred microns. The chemical composition, pore morphology, microstructure, fluid absorptivity, protein permeability, and mechanical strength were investigated according to the composition rate of bioceramics to biopolymers for use in tissue engineering. The incorporation of hydroxyapatite improved the fluid absorptivity, protein permeability, and tenacity of the composite while maintaining high porosity and a suitable microstructure.

Petrological characteristics of the granitic building stone in the Mungyeong-Sangju area

  • Yun, Hyun-Soo
    • The Journal of the Petrological Society of Korea
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    • v.2 no.1
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    • pp.32-40
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    • 1993
  • The light pinkish granite (LPG) and pinkish granite (PG) distributing widely in the Mungyeong-Sangju area are characterized by miarolitic texture of various shape and size. By the joint frequency contour diagram, the joints of orthogonal thpe are recognized in the LPG and PG. From the petrologic textures, joint pattern, and joint spacings, it is recommended that the LPG has more possibility than the PG in recovery ratio of stone. The average physical properties such as specific gravity, absorption ratio (%), porosity (%) and compressive strength (kg/$cm^2$) have been tested 2.6 and 2.6, 0.5 and 0.6, 1.4 and 1.5, 1440 and 1680 for the LPG and PG, respectively. The stones belong to the hard rock, and represent applicable building stone. The thermal conductivity (w/m.k) showing proportional relationships with the absorption ratio and porosity is 2.2~3.2 and suggests massive texture. With increasing of the compressive strength, the ratio of $Fe_2O_3$/($Fe_2O_3$+FeO) show irregular trend and CaO, $Na_2O$ and $K_2O$ have uniformal values without variations. These results suggest there are no matual relationships.

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