• Title/Summary/Keyword: Joining behavior

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A Study on Creep Crack Growth Behavior of Weld Interface Crack (용접 계면균열의 크리프 균열성장 거동에 관한 연구)

  • 윤기봉;김광웅;정용근
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.83-91
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    • 1998
  • Cracking problems which high temperature plant components suffer during long-term service, occur very often at welded locations. The crack occurs due to accumulated creep damage near fusion line or at heat affected zone (HAZ). However, most of the studies on creep crack growth behavior have been performed with matrix metal not wit welded metal due to the difficulty of interpreting the test results. In this study, creep crack growth rates were measured with C(T) specimens whose cracks were formed along the fusion line or HAZ. The measured crack growth rates were characterized by {TEX}$C_{t}${/TEX}-parameter derived for elastic-primary-secondary creeping material. Since contribution of primary creep was significant for the tested 1Cr-0.5Mo steel, its effect was carefully studied. Effects of crack tip plasticity and material aging were also discussed.

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Corrosion Behavior Analysis of the Weld Joint between Stainless Steel and Carbon Steel (스테인리스강과 탄소강 용접부의 부식거동 해석)

  • 권재도;이우호;김길수;장순식;진영준
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.66-70
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    • 1999
  • In order to investigate the quantitative behavior of galvanic corrosion in weld joints between stainless std이 and carbon steel, electrochemical polarization experiments were performed at pH4, pH7 and pH10 with boric acid concentration 4000ppm, and water temperature were selected as $35^{\circ}$C and $60^{\circ}$C. As the results, the galvanic corrosion phenomena of carbon steel weld material at $60^{\circ}$C was revealed $2{1\over2}$ times higher corrosion rate than that at $35^{\circ}$C condition. The corrosion rate of stainless steel was almost inedependent of the variation of pH. The significant corrosion rates of carbon steel and the weld joint of carbon-carbon steel were observed at pH 4.

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A Study on the Arc Characteristics and Weld Pool Analysis of GHTAW under the Space Environment (우주 환경에서 GHTAW 아크 특성과 용융지 해석에 관한 연구)

  • Lee, Sang-Hoon;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.67-72
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    • 2010
  • The purpose of this paper is to understand the behavior of GHTAW process under the space environment with the experimental and numerical analysis. Gas Hollow Tungsten Arc Welding (GHTAW) using a hollow tungsten electrode was adopted, since the ignition and discharge of a conventional GTAW process is not appropriate to the space environment due to low pressure in space. In order to clarify the phenomena of GHTAW under space environment, an investigation of thermal and physical properties of the GHTAW arc plasma was experimentally performed under low pressure conditions. Furthermore, the molten pool behavior and weldment of GHTAW were understood by CFD-based numerical analysis, based on the models of GHTA heat source, arc pressure and electromagnetic force induced by arc plasma, the characteristics of which were obtained by the captured images of a CCD camera.

Characterization of Creep-Fatigue Crack Growth Behavior for HAZ Crack Using {TEX}$C_{t}${/TEX} ($C_t$를 사용한 용접열영향부 균열의 크리프-피로 균열성장거동 특성화)

  • 백운봉;서창민;윤기봉
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.89-95
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    • 2000
  • Creep-fatigue crack growth behavior at the heat affected zone of 1Cr-0.5Mo steel weldment has been experimentally studied. Load hold times of the tests for trapezoidal fatigue waveshapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the {TEX}$C_{t}${/TEX} estimated with the equation proposed by the previous finite element analysis work. It was concluded that the {TEX}$C_{t}${/TEX} values calculated from the properties of parent metal were quite comparable to the accurate {TEX}$C_{t}${/TEX} values calculated from both of weld and parent metals. Scatter of data was claimed due to the difference of exact location of the cracks in HAZ. The cracks have a tendency to change their path from the original location eventually to the relatively soft HAZ(ie, near-FGHAZ region, fine grained heat affected zone).

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Analysis of Dynamic Behavior in GMAW System (GMA용접 시스템의 동적 거동에 대한 해석)

  • 이재영;최재형;이지혜;유중돈
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.41-48
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    • 2000
  • Dynamic behaviors of the GMAW system are simulated using the short-circuit transfer model and the characteristic equations fir the power supply, wire system and arc. The conventional wire equation, which relates the rate change of the wire extension to the wire feed rate and melting rate, is modified to include effects of the molten drop attached at the wire tip. The modified wire equation describes behaviors of the GMAW system more precisely and provides information about the initial bridge volume for short-circuit transfer. The proposed short-circuit model predicts the variation of parameters such as the current, voltage, short-circuit frequency and time considering the effects of the surface tension and electromagnetic force due to current. The calculated results are in broad agreements with the experimental results under the argon shielding condition.

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A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys (Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part II : 열영향부의 액화균열)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.46-55
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    • 1997
  • This study has evaluated the liquation cracking behavior in the heat affected zone of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). 304 and 310S austenitic stainless steels were also included for comparison. In addition, the mechanism of liquation cracking in the HAZ was postulated based on the extensive microstructural examinations with SEM, EDAX and TEM. The liquation cracking resistance of Ni base alloys was found to be far inferior to that of austenitic stainless steels. The liquation cracking of Incoloy 825 and Inconel 718 was believed to be closely related with the Laves-austenite(Ti rich in 825 and Nb rich in 718) and MC-austenitic eutectic phases formed along the grain boundaries by constitutional liquation and incipient melting under rapid welding thermal contraction. Further, liquation cracking resistance of the HAZ was dependent not only upon the type and amount of low melting phases but also on the grain size.

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Simulation on Spot Welding Behavior of Car Body Sheet (자동차용 판재의 점 용접시 용접거동 Simulation)

  • 이재갑;강춘식
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.76-86
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    • 1994
  • Spot welding behavior of galvanized steel has been studied using both numerical and experimental techniques. The model that used to calculate temperature distribution within weldment is two-dimensional axis-symmetric finite difference method, and nugget sizes of specimen welded in condition of welding current and time has been estimated by experiment Results have shown that nugget sizes are increased in proportion to welding current and time, but the growth rate of nugget is decreased. Shear-tensile strength tests have shown interface fracture when welding current is 7, 9KA, welding time is 8-14cycle and 11KA, 8-10cycle respectively, but above 7, 9KA fracture shows button type. In button fracture, shear-tensile strengths have been proportional to nugget sizes.

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Analysis on the three-dimensional unstationary heat conduciton on the welding of thick plate by F. E. M. (有限要素法에 依한 厚板熔接時의 3次元 非定常熱傳導解析)

  • 방한서;김유철
    • Journal of Welding and Joining
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    • v.9 no.2
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    • pp.37-43
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    • 1991
  • In order to analyze the mechanical phenomena of three dimensional elato-plastic behavior caused by welding of thick plate, it is necessary to solve exactly the three dimensional unstationary heat conduction problem considering the moving effect of heat source and the temperature-dependence of material properties. In this paper, the three-dimensional unstationary heat conduction problem is formulated by using an isoparametric finite element method. Thereafter, the transient temperature distributions, according to time, of thick plate during welding are defined from the results calculated by the developed computer program.

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