• Journal of Korean Institute of Industrial Engineers
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• v.35 no.4
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• pp.257-265
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• 2009

This paper considers the hybrid flow shop scheduling problem for the objective of minimizing the number of tardy jobs. In hybrid flow shops, each job is processed through multiple production stages in series, each of which has multiple identical parallel machines. The problem is to determine the allocation of jobs to the parallel machines at each stage as well as the sequence of the jobs assigned to each machine. Due to the complexity of the problem, we suggest search heuristics, tabu search and simulated annealing algorithms with a new method to generate neighborhood solutions. In particular, to evaluate and select neighborhood solutions, three surrogate objectives are additionally suggested because not much difference in the number of tardy jobs can be found among the neighborhoods. To test the performances of the surrogate objective based search heuristics, computational experiments were performed on a number of test instances and the results show that the surrogate objective based search heuristics were better than the original ones. Also, they gave the optimal solutions for most small-size test instances.

• Korean Management Science Review
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• v.17 no.1
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• pp.41-54
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• 2000

in the real world situations that some jobs need be processed only on certain limited machines frequently occur due to the capacity restrictions of machines such as tools fixtures or material handling equipment. In this paper we consider n-job non-preemptive and m parallel machines scheduling problem having two machines group. The objective function is to minimize the sum of earliness and tardiness with different release times and due dates. The problem is formulated as a mixed integer programming problem. The problem is proved to be Np-complete. Thus a heuristic is developed to solve this problem. To illustrate its suitability and efficiency a proposed heuristic is compared with a genetic algorithm and tabu search for a large number of randomly generated test problems in ship engine assembly shop. Through the experimental results it is showed that the proposed algorithm yields good solutions efficiently.

• Korean Journal of Computational Design and Engineering
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• v.18 no.2
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• pp.129-137
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• 2013

This paper proposed the scheduling method for tire mixing processes using the genetic algorithm. The characteristics of tire mixing process have the manufacturing routing, operation machine and operation time by compound types. Therefore, the production scheduling has to consider characteristics of the tire mixing process. For the reflection of the characteristics, we reviewed tire mixing processes. Also, this paper introduces the genetic algorithm using the crossover and elitist preserving selection strategy. Fitness is measured by the makespan. The proposed genetic algorithm has been implemented and tested with two examples. Experimental results showed that the proposed algorithm is superior to conventional heuristic algorithm.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.23 no.59
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• pp.21-36
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• 2000

The drum-buffer-rope(DBR) system is a finite scheduling mechanism that balances the flow of the production system. DBR controls the flow of materials through the plant in order to produce products in accordance with market demand, with a minimum of manufacturing lead time, inventory, and operating expenses. This paper integrates the best of MRP push system and JIT pull system with DBR system, efficiently adapts these logics to capacity constraint resources, and contributes to the evolution of synchronous manufacturing. The purpose of this paper is, thus, threefold. The first objective is to identify the frame of theory of constraints(TOC) and the logic of DBR scheduling. The second objective is to formulate the DBR constraint scheduling problems(DBRCSP) in a job shop environments. Finally, the paper is to suggest the solution procedure of DBRCSP for embedding TOC into MRP/JIT along with an numerical expression. In addition, illustrative numerical example is given.

• The Transactions of the Korea Information Processing Society
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• v.6 no.4
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• pp.959-968
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• 1999

several papers have reported that parallel heuristics or hybrid approaches combining several heuristics can get better results. However, the parallelization and hybridization of any search methods on the single CPU type computer need enormous computation time. that case, we need more elegant combination method. For this purpose, we propose Fast Model of Parallel Heuristics(FMPH). FMPH is based on the island model of parallel genetic algorithms and takes local search to the elite solution obtained form each island(sub group). In this paper we introduce how can we adapt FMPH to the job-shop scheduling problem notorious as the most difficult NP-hard problem and report the excellent results of several famous benchmark problems.

• Journal of Intelligence and Information Systems
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• v.13 no.4
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• pp.121-135
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• 2007

Constraint directed scheduling techniques, representing problem constraints explicitly and constructing schedules by constrained heuristic search, have been successfully applied to real world scheduling problems that require satisfying a wide variety of constraints. However, there has been little basic research on the representation and optimization of the objective value of a schedule in the constraint directed scheduling literature. In particular, the cost objective is very crucial for enterprise decision making to analyze the effects of alternative business plans not only from operational shop floor scheduling but also through strategic resource planning. This paper aims to explicitly represent and optimize the total cost of a schedule including the tardiness and inventory costs while satisfying non-relaxable constraints such as resource capacity and temporal constraints. Within the cost based scheduling framework, a cost propagation algorithm is presented to update cost information throughout temporal constraints within the same job.

• IE interfaces
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• v.7 no.2
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• pp.107-120
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• 1994

This study introduces a scheduling policy to achieve unmanned operations in machining shops representing the feature of both FMS and machining centers. The proposed policy considers the practical constraints in the machining shops such as lot sizes, multiple pallets, and jig/fixtures. In addition, rescheduling to cope with extraordinary events(eg., arrival of high-priority jobs and breakdown of machines) is included. Basically, the scheduling policy consists of four procedures; (1) selection of a job according to dispatching rule, (2) selection of a machine, (3) assignment of jobs to a multiple pallet for the unmanned operation during a certain shift, and (4) prevention of unexpected machine idle caused by constraints on jig/fixture.

• Journal of the Korean Operations Research and Management Science Society
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• v.37 no.1
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• pp.19-28
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• 2012

We consider a multi-agent scheduling problem such that each agent tries to maximize the weighted number of just-in-time jobs. Two objectives are considered : the first is to find the optimal solution for one agent with constraints on the other agents' weight functions, and the second is to find the largest set of efficient schedules of which corresponding objective vectors are different for the case with identical weights. We show that when the number of agents is fixed, the single machine case with the first objective is NP-hard in the ordinary sense, and present the polynomial- time algorithm for the two-machine flow shop case with the second objective and identical weights.

• Journal of the Korean Society of Industry Convergence
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• v.12 no.1
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• pp.19-25
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• 2009

We suggest and evaluate a dynamic scheduling rule of machines and material handling systems for on-line operation in job shop type Flexible Manufacturing System. Alternating status should be able to take operation scheduling procedures and without delay in dynamic industrial environments effectively. The interaction(SPT-NS, SPT-QSNS, SPT-NUJ, EDD-NS, EDD-QSNS, EDD-NUJ, CR-NS, CR-QSNS, CR-NUJ) between machine operation scheduling and AGV dispatching rule were also studied in this research. The performance evaluation which was obtained from DSS compares the performance of Flow time, and Empty to loaded travel ratio. It is Compared with the best rules & two system.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.29 no.1
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• pp.109-115
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• 2006

Exact solutions for practical-size problems in job shop will be highly inefficient. Scheduling heuristics, therefore, are typically found in the literature. If we consider real-life situations such as machine breakdowns, the existing scheduling methods will be even more limited. Scheduling against due-dates addresses one of the most critical issues in modern manufacturing systems. In this paper, the method for weighted tardiness schedule using a graph theoretic decomposition heuristic is presented. It outstands the efficiency of computation as well as the robustness of the schedule.