• Title/Summary/Keyword: Jig System

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A Study on the Development of Gantry Loader Systems and Jigs for Transferring Complexy Shaped Materials (복잡한 형상의 소재를 이송하기 위한 갠트리 로더 시스템과 지그 개발에 대한 연구)

  • Kong, Jeong-Ri
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.67-72
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    • 2019
  • In manufacturing sites that process and produce parts in large quantities for the automotive and electronics industries, users require the reducing of costs and shortened delivery times. To meet these demands, an increase in the number of processes and an decrease in assembly times need to be addressed. Gantry loaders currently on the market in Korea are mostly used for processing lightweight and simple shapes and are not suitable for conveying and processing complex shapes such as automobile engines and aircraft parts. This makes it difficult to mount the material in place. This study aims to smoothen the transportation of complex shapes through the development of jigs and various approaches in the installation of the feed shaft by researching the gantry loader system for transporting multiple materials with complex shapes.

에너지 절약형 공기압 제어시스템 특성해석

  • 박재범;김동수;김형의;김기홍;염만오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.635-641
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    • 1994
  • Recently, Improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, Pneumatic cylinder is applied to feeding work of workpiece, jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, The experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure (4.5kgf/cm$\^$2/) of compressed air goes into the rodless chamber 1 to drive the pistion rod forward which is named working stage. The supply pressure(2kgf/cm$\^$2/) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, The research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

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Principle of Design and Performance of the Torque Sensor for a Electrical Power Steering (전동식 파워스티어링(EPS)용 토크센서의 설계원리와 성능테스트)

  • Lee Eung-Shin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.121-126
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    • 2005
  • This paper describes the attributes, performance and development status of a high performance capacitive torque sensor intended for use in a electric power steering (EPS) system. The EPS system is composed of torque sensor, ECU, motor, gears and etc. Among the elements, torque sensor in the steering column is one of the core technologies. The new capacitive torque sensor in this paper is developed differently from working principle and mechanical structure compare to extant torque sensors in market and patent. Based on the result of numerical analysis, a experimental equipment is made which is composed of a test jig and a capacitive sensor and validity of numerical analysis and feasibility of the torque sensor are verified.

A Study on the Component-Based Development For Accounting Process Application System (컴포넌트 기반 회계처리 응용 시스템 개발에 관한 연구)

  • Lee Jeong-Jig;Ryu Sang-Hoon
    • Proceedings of the Korean Information Science Society Conference
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    • 2005.11b
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    • pp.514-516
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    • 2005
  • CBD(Component Based Development)는 장기간에 걸쳐 발전된 소프트웨어 개발의 한 형태이며, 이미 표준화되거나 공인되지 않았지만 실제로 모든 기업들은 컴포넌트를 나름대로 제작하거나 이미 잘 개발되어진 컴포넌트를 재사용하여 자체 프로젝트에 재활용하므로써 최소의 개발비로 표준화를 추구하는 한편 최대의 기능과 신속한 개발로 소프트웨어의 품질과 생산성 향상을 도모하고 있다. 본 논문에서는 레거시 시스템을 활용하여 컴포넌트로 되어 있지 않은 프로그램을 컴포넌트화 함은 물론 기존 애플리케이션에 존재하는 컴포넌트를 래핑하여 재사용 가능한 서비스를 생성, 재공하기 위한 CBD 기반의 회계처리 응용 시스템을 설계 및 구현한다. 제안된 회계처리 응용 시스템 APAS(Accounting Process Application System) 모델은 시스템 구축 개발 기간의 단축과 관리 및 유지보수를 쉽게 하여 업무의 효율성을 높이고, 레거시 시스템을 재활용하여 신규 개발시 우려되는 위험도를 낮추어 소프트웨어 생산성 제고 효과도 얻을 수 있다.

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An Effect Analysis for Productivity Elevation by the System Improvement (시스템 개선에 의한 생산성 향상 효과 분석)

  • Kim, Dae-Sig
    • Journal of the Korea Safety Management & Science
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    • v.12 no.2
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    • pp.113-123
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    • 2010
  • The goal of this study is to analyze an effect of productivity elevation. For the goal, the various methods of the productivity elevation were suggested and the system improvements were conducted. The S company was established in Ban-Wol Industrial Complex, Ansan-City, Kyonggi-Do on 2007. The company was hiring 22 employees. The main manufactures were heavy duty equipment parts and the amount of sale was two billion won on 2008. Problems which the company faced were ambiguous production target management and materials loss. To solve the problems, NCT work improvement and automatic welding were induced. There were steel saving of 3,780,000won/month and man-hour saving of 144,000won/month by redesign of the steel sheet for the NCT steel job. Also, changing from handwork to automatic welding, the man-hour saving for the welding job was 320M/H and saving of 4,225,600won/month. The others of systematic improvement for productivity elevation were usage of jig and daily equipment checklist.

A Study on the Standardization In the Mandibular First Premolar of the Middle Aged Korean (하악 제1소구치의 표준화 연구)

  • Lee H.J.;Chun K.J.;Chung D.T.;Cho C.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.252-255
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    • 2005
  • Mandibular first premolars obtained from the middle-aged men about the ages of 50 were scanned using a Micro-CT. A Jig was made for a Micro-CT measurement to get reliable data from irregular teeth shape. Data were measured from the scanned 2-D images by way of measurement software. the methodology fer measurement of the mandibular first premolar was presented and according to this, the standardized mandibular first premolars of middle aged Korean males and females were made by using a rapid prototyping system.

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Broadband Patch Antenna with the Air-Dielectric for the Human Counting System (휴먼 카운팅 시스템을 위한 공기 유전체 층을 갖는 광대역 패치 안테나)

  • Choi, Hyun-Ho;Yun, Tae-Soon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.12 no.4
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    • pp.539-544
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    • 2017
  • In this paper, the broadband patch antenna for human counting systems is designed and fabricated using by the air dielectric substrate. Proposed antenna has a patch structure of the square structure with a 5 mm air layer and the vertical connection between the patch antenna and CPW feeding line is realized the stepped impedance structure. Optimized antenna through a 3D EM simulator is fabricated on a jig by manufacturing an antenna jig using a 3D printer with a size of 16.6 * 16.6 * 5 mm3. Proposed antenna is measured with the maximum gain of 5.71 dBi and the VSWR of below 2:1 at a frequency of 7.2 to 9.8 GHz. Also, a half power beam width characteristic of the antenna is measured $70^{\circ}$.

Vision Inspection Method Development of Jig Plate Hole duster Using Contrast Enhancement (대비 향상을 사용한 지그 플레이트 홀 군집의 Vision 검사 방법 개발)

  • Park, Se-Hyuk;Han, Kwang-Hee;Kang, Su-Min;Huh, Kyung-Moo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.46 no.6
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    • pp.14-20
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    • 2009
  • The goal of image processing is to improve the visual appearance of images for human viewers. The histogram is an important tool which can be used as basic data of digital image processing. Therefore, to effectively manage a histogram in digital image processing is very important. Currently machine vision systems are used in many appearance inspection fields instead of inspection by human. However, the appearance inspection result by machine vision system is mainly influenced by illumination of workplace. In this paper, we propose a histogram transform method for improving accuracy of machine visual inspection. The enhancement effect of area feature is obtained by performing proposed histogram transformation in area that needs improvement The proposed algorithm is verified by appearance inspection of jig plate samples.

Improvement in Productivity of Engine Clutch Female Flanges for Tank (전차용 엔진클러치 암플랜지 생산성 향상을 위한 연구)

  • Kim, Joong-Seon;Kwon, Dae-Kyu;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.56-62
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    • 2022
  • The tank engine clutch flange constitutes a tank on which the engine and transmission of the tank are mounted. The engine clutch flange is fabricated using a difficult-to-cut material that exhibits high strength and hardness. It is difficult to process and requires considerable processing expertise. In addition, the engine clutch flange for the tank requires high machining precision because it is a system in which the connection is detachable. Because it requires high processing precision, the measurement of products equally important as processing. However, productivity is low owing to the significant amount of time required to measure each product using a three-dimensional coordinate measuring machine. Hence, this study is conducted to improve the productivity of the female tank engine clutch flange. Dedicated hobs and jigs are designed and manufactured to convert the existing end-mill cutting processing into hobbing cutting processing. An engine clutch for the tanks is manufactured using the manufactured dedicated hob and jig, and the shortening time is verified by measuring the processing time. In addition, a jig for inspection is designed and manufactured to measure the precision of the product. To verify the inspected product, the product precision is measured using a contact-type three-dimensional coordinate measuring machine and a surface roughness measuring instrument. The study confirmed that the productivity of the engine clutch flange product for tanks can be improved by simplifying the process, reducing the processing time, and simplifying product inspection.

Experimental Evaluation of PC Non-Bearing Wall System for the Damage Control of RC Wall Type Apartments (RC 벽식 아파트의 손상 제어를 위한 PC 비내력벽 시스템의 실험적 평가)

  • Moon, Kyo Young;Kim, Siyun;Kim, Sung Jig;Lee, Kihak
    • Journal of Korean Association for Spatial Structures
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    • v.19 no.4
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    • pp.77-84
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    • 2019
  • This study introduces a newly developed PC non-bearing wall system to prevent the damage of RC wall-type apartments that have been heavily damaged by the 2017 Pohang Earthquake. In order to evaluate the performance of the developed PC non-bearing wall system, a static cyclic test is conducted. The prototype of test specimen is from the RC wall-type apartment which has been severely damaged by the 2017 Pohang Earthquake. The specimen with the conventional non-bearing wall system showed the similar damage of RC wall type apartment suffered from the Pohang Earthquake. In case of the specimen with the developed PC non-bearing wall system, cracks and damages were not transmitted between the walls due to the seismic slit and there were almost no cracks in the non-bearing walls. Therefore, the proposed non-bearing wall system, separated from the structural walls, could prevent spreading cracks to bearing walls and make it possible to effectively control damage due to earthquake loads.