• Title/Summary/Keyword: Jet dyeing machine

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Dyeability and mechanical characteristics of Air-Flow Dyeing Machines (에어-플로우 염색기의 염색성능과 역학특성)

  • Seo, Mal Yong;Park, In Man;Park, Sung Min;Han, Sun Ju;Lee, Young Il
    • Textile Coloration and Finishing
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    • v.8 no.5
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    • pp.7-16
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    • 1996
  • The air-flow dyeing machine is a new type of dyeing machine. Which is an energy saving type to be able to dye the fabrics with the lowest liquor ratio and in shorter time. This machine is operated with an aerodynamic system rather than a hyd raulic system for traditional jet or overflow dyeing. An air-flow dyeing machine(Green-flow) by the use of aerodynamic technology was developed and compared with the Luft-roto machine made by Thies Company, Germany, in this study. Three samples were dyed with both machines under the same dyeing conditions and color fastness, dyeing levelness, drapability, and mechanical properties of these samples were compared. The results were as follows; Both machines have almost the same dyeability. The dyeability was good at liquor ratio of 1: 3.5 and the speed of 450yds/min. The order for drapability was Crepe de Chine > Cool Peach > Charmeuse. Except for the color fastness of sublimation being below class 4, most color fastness of samples dyed with Green-flow m/c were above class 4. The maximum speed was 510yds/min. for Crepe de Chine and the standard deviation of K/S value was lower for Charmeuse and Cool Peach when employed on the "Green-flow" machine and lower for Crepe de Chine when employed on the Luft-roto machine. Comparing with dyeing of the Green-flow machine and that of the Luft-roto machine, the RT of the Charmeuse was found to be higher with the Green-flow machine and thus the sample had an improved wrinkle recovery. LT and WT of Cool Peach were higher, and shear properties(G, 2HG, 2HGS) of Crepe de Chine were higher, both turning out as suitable for clothing. clothing.

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A Study on Direct Cooling and Washing Machine for Energy Saving-Type Dyeing Machine (에너지 절감형 염색기용 직접냉각수세장치에 대한 연구)

  • Han, Seung-Chul;Kim, Jin-Ho;Kim, Je-Hoon;Lee, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.485-491
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    • 2012
  • Due to increase in production of the domestic textile industry, energy consumption in textile industry is still growing. Traditional dyeing machine has high temperature and pressure. Accordingly, it uses an indirect cooling system that utilize a heat exchanger to cool after the dyeing. However, this indirect cooling system consumes a great deal of water, takes prolonged periods of time to process and, most importantly, because of the condensing of the dye at the cooling stage requires further energy in reduction cleaning and washing process. Therefore, in this paper, we propose a direct cooling washing machine that replaces the traditional indirect cooling system to provide coolant into the dyeing machine. The newly proposed direct cooling washing machine will still use parts of the traditional dying but will be able to skip the cooling as well as the reduction cleaning and washing process, resulting in less processing time and lower energy consumption. Also, we made a prototype. The prototype was applied to dyeing machine to test the direct cooling washing machine's ability and dyeing property. Additionally, we compared indirect cooling washing machine with direct cooling washing machine about ability, material and energy saving assessment.

Effect of the Projectile and the Air-jet Weaving Machine Characteristics on the Physical Properties of Worsted Fabrics for Garment(II) - Physical Properties of Worsted Fabrics for Garment - (프로젝타일과 에어제트 직기특성이 의류용 모직물 물성에 미치는 영향(II) - 의류용 모직물 물성변화 -)

  • Kim, Seung-Jin;Jung, Gee-Jin
    • Fashion & Textile Research Journal
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    • v.7 no.1
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    • pp.106-110
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    • 2005
  • This research surveys the mechanical properties of worsted fabrics for garment according to the loom characteristics and fabric positions with relation to the warp and weft weaving tensions on the projectile and air-jet looms, which is previously surveyed in the 1st paper. For this purpose, the grey fabrics are processed in dyeing and finishing processes. The mechanical properties of the finished fabrics are measured and discussed with relation to the warp and weft weaving tensions of projectile and air-jet looms and the variations of the fabric mechanical properties according to the fabric positions are also surveyed for investigating the homogeneity of the tailorability and fabric hand.

A Study on High Contraction Conditions by the CPB Process of the Nylon Fabric (Nylon 박지의 CPB방식에 의한 고수축 조건에 관한 연구)

  • Bin, Soyoung;Kim, Dong Kwon;Baek, Yongjin;Jin, Sungwoo;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.27 no.4
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    • pp.309-317
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    • 2015
  • This study is the high contraction processing conditions set by the method of the CPB process. And the ultimate goal of this study is the high contraction of the CPB processing test method that can solve the problems of the high-contraction fabric processing method of the current jet dyeing machine. Non-coating process(CPB process) developed by the expression of a soft touch, light weight, functional and to develop excellent breathable nylon fabric. The nylon fabrics established the optimum processing conditions through the high contraction of the various test conditions, the CPB system.(The benzyl alcohol was used as the main constrictor.) At this time, the warp and weft contraction of nylon fabric was about 20%. And it established the constrictor concentration, the treatment temperature, time of a variety of tests. Also non-coating process(CPB process) can develop soft touch, lightweight, excellent air permeability. As a result, we developed a high contraction nylon fabric having a uniform surface. Manufactured fabric is used for Wind-proof and Down-proof.

The Optimum Processing Conditions of ATY for PET Braiding for Automotive Hoses (자동차호스용 PET 브레이딩 직물의 최적 ATY 공정조건)

  • Kim, Seung-Jin;Choi, Woo-Hyuk;Kim, Sang-Ryong;Jo, Jin-Hwang;Moon, Chan
    • Textile Coloration and Finishing
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    • v.21 no.4
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    • pp.11-22
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    • 2009
  • This study surveys the optimum processing conditions of ATY for PET braiding for automotive hoses. For this purpose, high tenacity and low shrinkable PET filaments with three types of deniers are prepared. Twenty seven ATY specimens are manufactured with variation of feed speed and overfeed on the air jet texturing machine. The physical properties of various yam according to the ATY processing conditions are measured and analysed for deciding the optimum ATY processing condition. Two kinds of ATY filaments made under the optimum air texturing conditions are processed with variation of tpm, heat setting temperature and heat setting time on the 2-for-l twister and setting chamber, respectively. The optimum twisting and heat setting conditions are decided through analysis of the yam physical properties. Finally, the braiding fabric specimens are manufactured using conventional filament and newly developed filament made under optimum twisting and heat setting conditions. The bursting strengths of these braiding specimens are compared and discussed between two types of specimens.