• Transactions of Materials Processing
• /
• v.27 no.2
• /
• pp.81-86
• /
• 2018

In the cold forming process, it is not easy to fabricate a asymmetric type nut, due to the difficulty in the exact prediction of metal-flow. As we have identified, in that case, it often results in the various forging defects such as burrs, and an incomplete shape, as well as other problems because of this issue. In the current study, we introduce the development of an unparalleled shape Weld Nut by using a forging analysis tool (AFDEX). For the multi-forming machine, the optimized shapes of each intermediate product (step product) could be found by the use of a model for the prediction and analysis of various types, sizes and heights. Chiefly, forging tools were prepared based on the simulation results and an unparalleled shape could be prepared at one time without any burrs, incomplete shape and size.

• Journal of Welding and Joining
• /
• v.7 no.1
• /
• pp.42-50
• /
• 1989

The application of fracture mechanics is being increased gradually to assess the safety of welded structures containing crack. Fatigue crack propagation behavior and elastic-plastic fracture toughness J$_{IC}$ of home made flux cored wire(1.22mm) CO$_{2}$ weldments was discussed. Especially fatigue crack propagation test was carried out by .DELTA.K control instead of load control and elastic-plastic fracture toughness J$_{IC}$ was obtained by ASTM-R curve method on C.T.specimen in transverse direction of weldments. The results obtained are as follows; (1) Weld metal presented an almost complete similarity to base metal on fatigue crack propagation rate in transverse direction. (2) Weld metal was more than base metal on J$_{IC}$ value in transverse direction. (3) F.C.W. CO$_{2}$ weldments had an excellent characteristic of fatigue crack propagation rate and J$_{IC}$ in less than 50kg/mm$^{2}$ steel grade, this would result from that weld metal had good static strength.trength.

• Proceedings of the Korean Nuclear Society Conference
• /
• 1999.10a
• /
• pp.355.1-355
• /
• 1999

• International Journal of Korean Welding Society
• /
• v.1 no.2
• /
• pp.23-29
• /
• 2001

In this study, a preview-sensing visual sensor system is constructed far weld seam tracking in GMA welding. The visual sensor system consists of a CCD camera, a diode laser system with a cylindrical lens, and a band-pass-filter to overcome the degrading of image due to spatters and/or arc light. Among the image processing methods, Hough transform method is compared with the central difference method from a viewpoint of the capability for extracting the accurate feature position. As a result, it was revealed that Hough transform method can more accurately extract the feature positions and it can be applied to real time weld seam tracking. Image processing which includes Hough transform method is carried out to extract straight lines that express laser stripe. After extracting the lines, weld joint position and edge points are determined by intersecting the lines. Even though the image includes a spatter trace on it, it is possible to recognize the position of weld joint. Weld seam tracking was precisely implemented with adopting Hough transform method, and it is possible to track the weld seam in the case of offset angle is in the region of $\pm$ $15^{\circ}$.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.10
• /
• pp.1115-1130
• /
• 2012

In nuclear power plants, the reactor pressure vessel (RPV) upper head control rod drive mechanism (CRDM) penetration nozzles are fabricated using J-groove weld geometry. Recently, the incidences of cracking in Alloy 600 CRDM nozzles and their associated welds have increased significantly. The cracking mechanism has been attributed to primary water stress corrosion cracking (PWSCC), and it has been shown to be driven by welding residual stresses and operational stresses in the weld region. The weld-induced residual stress is the main factor contributing to crack growth. Therefore, an exact estimation of the residual stress is important for ensuring reliable operation. This study presents the residual stress computation performed for an RPV CRDM penetration nozzle in Korea. Based on two and three dimensional finite element analyses, the effect of welding variables on the residual stress variation is estimated for sensitivity analysis.

• Journal of Welding and Joining
• /
• v.15 no.4
• /
• pp.178-186
• /
• 1997

The purpose of this study is to evaluate the J-R curve characteristics for the 5083 aluminum alloy weldment by the load ratio analysis. The results of the load ratio analysis are compared with those of the J-R curve which are obtained by the ASTM unloading compliance method. The crack length calculated by the load ratio analysis is agrees well with the measured final crack length. The slope of the exponential J-R curve estimated by the load ratio analysis is slightly smaller than that by the ASTM unloading compliance method. The exponential correlation of the J-R curve for the 5083 aluminum alloy base metal by the load ratio analysis is J = 93.88 ${\Delta}{\alpha}^{0.375}$. That for the weld metal and HAZ is J = 69.87 ${\Delta}{\alpha}^{0.389}$ and J = 70.59 ${\Delta}{\alpha}^{0.359}$ respectively. The J-R curve obtained by the ASTM unloading compliance method is overpredicted and should be offsetted due to the initial negative crack. On the other hand, the load ratio analysis method can evaluate the J-R curve by only load displacement curve without particular crack measurement equipment.

• Journal of the Society of Naval Architects of Korea
• /
• v.33 no.4
• /
• pp.133-141
• /
• 1996

The mode of fatigue failure is depended on the characteristics of the fatigue crack initiated and propagated from the weld toe and the weld root in the load-carrying fillet welded joints. The characteristics of fatigue crack are deeply affected by the geometry of fillet and the stress range. The purpose of this study is to investigate critical weld size and stress range in order to occur toe failure under pulsating tension loading in the load-carrying fillet welded cruciform joints.

• International Journal of Korean Welding Society
• /
• v.3 no.2
• /
• pp.1-6
• /
• 2003

The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 35 wt.％ HM and 0­6 wt.％ of the alloying element, Fe­75Mn­7C(FeMnC), was used for the gas metal arc(GMA) welding. The FeMnC addition to the 35 wt.％ HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. However, the 6 wt.％ FeMnC addition to the 35 wt.％ HM exhibited the better impact wear resistance than the hardfacing weld by the 40 wt.％ HM.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2012.10a
• /
• pp.67-68
• /
• 2012

• Journal of Welding and Joining
• /
• v.15 no.4
• /
• pp.70-77
• /
• 1997

Welding is one of the most important and popular joining techniques employed in structures. In spite of, weld designs depend on the rules and regulations. Moreover, the study to optimize a shape of welding joint not may be sufficient and systematic on the theoretical and experimental sides. Therefore, in this study, a computer program based on thermal elasto plastic theory is developed for optimizing(minimizing) shape of weld joints. By the results, study is made on the characteristics of the distributions of welding residual stresses and plastic strains, and their production mechanisms. Also, Various kinds of tests are carried out to find out mechanical characteristics due to shape of weld joints. As a result of this optimization(minimization) of weld joints, the productivity and the reliability will be improved.