• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.8
• /
• pp.102-108
• /
• 1998

본 논문에서는 Nd-YAG 레이저 용접 프로세스를 이용하여 두께가 다른 STS304스테인레스 박강판을 대상으로한 점용접에 관한 연구로서, 레이저 용접은 미소부위에 효율적인 접합가공이 가능한 공정으로 비접촉식 가열원을 이용하기 때문에 접합공정 중 기계적 변형이 없고, 레이저 빔을 국부가열원으로 하여 매우 좁은 부분에 제한적으로 열을 가할 수 있어서 강한 금속적 결합이 요구되는 소형부품의 접합에 이용될 수 있다. 뿐만 아니라 공정 변수들을 변화시켜 실제 접합부에 들어 가는 입열량을 쉽게 제어할 수 있다는 등 많은 장점을 가지고 있다. 본 연구에서는 1mm이하의 스테인레스 박판에 대한 레이저 점용접을 FDM과 신경회로망을 이용하여 해석하고 용접부의 너겟 크기, 용접부 깊이 등의 형상을 예측하였다. 또한 레이저 점용접에 있어서의 주요 변수인 펄스 에너지, 펄스 타임, 박판의 두께, 두 판사이의 간극크기 등득 변화시켜 실험하고 수치해석을 검증하기 위하여 여러 가지 강에 대한 레이저 점용접 실험을 수행하였다. 또한 수치해석 시뮬레이션을 위하여 윈도우 프로그래밍을 개발하였다.

• Journal of the Society of Naval Architects of Korea
• /
• v.33 no.4
• /
• pp.133-141
• /
• 1996

The mode of fatigue failure is depended on the characteristics of the fatigue crack initiated and propagated from the weld toe and the weld root in the load-carrying fillet welded joints. The characteristics of fatigue crack are deeply affected by the geometry of fillet and the stress range. The purpose of this study is to investigate critical weld size and stress range in order to occur toe failure under pulsating tension loading in the load-carrying fillet welded cruciform joints.

• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.10 no.1
• /
• pp.15-19
• /
• 2014

A Failure or degradation of reactor upper head penetration is a recurring problem due to long term operation at nuclear power plants. And a flaw in the reactor upper head penetration has caused unplanned plant shutdown for repair as well as high economic impact on the plants. Consequently, a detection of flaws is of the utmost importance. Prior to the replacement of reactor upper head penetration, some utilities have repaired the flaws of reactor upper head penetration generated by overlay weld. Until now, only the base metal in reactor upper head penetration has been inspected according to 10 CFR 50.55a and ASME code case N-729-1. Accordingly, it is difficult to detect manufacturing defects and repair defects in overlay weld. This paper presents a case study on the application of Time of Flight Diffraction technique for reactor head penetration mockup with artificial flaws in overlay weld. This study offers a way to understand the flaws detected in reactor upper head penetration overlay weld.

• Proceedings of the KAIS Fall Conference
• /
• 2011.12b
• /
• pp.382-384
• /
• 2011

최근 오일샌드, 극지유전, 심해저자원 등 극한지 자원개발이 활발해짐에 따라 수요가 증대되고 있는 극한지용 내마식 소재는 내마식성과 함께 저온 인성이 요구되고 있다. 철계 합금에서 관찰되는 변형유기 마르텐사이트 상변태는 입자의 충돌에 의한 충격을 흡수하고 소재의 표면을 가공경화시켜 내마식성 향상 및 저온 인성에 기여할 수 있을 것으로 기대되고 있지만 합금조성의 정교한 제어가 필요하기 때문에 오버레이 용접에 적용하기 위해서는 모재와의 희석률을 제어하는 방안이 필요하다. 용접플럭스 설계기술은 용접시 금속이행모드, 용융풀 거동 등과 같은 용접현상 제어를 통해 오버레이 용접재료의 용접성과 용접비드형상, 용접부 희석률을 최적화할 수 있는 기술이다. 본 연구에서는 내마식 고인성 오버레이 용접재료의 개발을 위해 다양한 용접플럭스를 첨가한 메탈코어드 와이어를 제조하고 일정 송급속도에서 GMA 용접시 용접전압과 용접전류 간의 관계를 분석하여 용접플럭스가 아크현상 및 희석률에 미치는 영향을 조사하였다.

• Journal of the Society of Naval Architects of Korea
• /
• v.33 no.3
• /
• pp.1-7
• /
• 1996

The stress concentration factor gives the significant effect the fatigue strength of welded joints. The model used herein is the type of the load carrying fillet welded cruciform joint with full or partial penetration. In order to obtain the stress concentration factor at the weld toe of fillet joint, the reasonable element size of the toe part is investigated and the stress analysis for the series models by FEM under tensile load is performed. On the basis of the calculation results, the estimated formulae for the stress concentration factor(Kt) at weld toe part of the fillet welded joint, which the effect of toe radius, flank angle and other parameters are taken into account, is derived.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.16 no.1
• /
• pp.34-45
• /
• 1996

The signal pattern recognition program which can perform signal acquisition and processing, the extraction and selection of features, the classifier design and the evaluation, is developed and applied to the classification of artificial defects in the weld zone of Austenitic STS304. The neural network classifier is compared with the linear discriminant function classifier and the empirical Bayesian classifier. The signal through a broadband sensor is compared with that through a resonance type sensor. In recognition rate, the neural network classifier is best, and the signal through a broadband sensor is better.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.35 no.10
• /
• pp.1337-1345
• /
• 2011

In pressurized water reactors (PWRs), the reactor pressure vessel (RPV) upper head contains numerous control rod drive mechanism (CRDM) nozzles. In the last 10 years, the incidences of cracking in alloy 600 CRDM nozzles and their associated welds has increased significantly. Several axial and circumferential cracks have been found in CRDM nozzles in European PWRs and U.S. nuclear power plants. These cracks are caused by primary water stress corrosion cracking (PWSCC) and have been shown to be driven by welding residual stresses and operational stresses in the weld region. Therefore, detailed finite-element (FE) simulations for the Korea Nuclear Reactor Pressure Vessel have been conducted in order to predict the magnitudes of the weld residual stresses in the tube materials. In particular, the weld residual stress results are compared in terms for nozzle location, geometry factor$r_o$/t, geometry of fillet, and adjacent nozzle.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.06a
• /
• pp.932-935
• /
• 2005

Three dimensional laser welding technology for light car body is studied. A robot, a seam tracking system and 4kW CW Nd:YAG laser are used for three dimensional robot laser welding system. The Laser system is used 4kW Nd:YAG laser(HL4006D) of Trumpf and the Robot system is used IRB6400R of ABB. The Seam tracking system is SMRT-20LS of ServoRobot. The welding joint of steel plate are butt and lap joint. The 3-D welding for Non-linear Tailored blank is performed after the observation experiments of bead on plate. Finally, the welding process for non-linear tailored blank and front side member is developed.

• Journal of the Society of Naval Architects of Korea
• /
• v.38 no.3
• /
• pp.93-106
• /
• 2001

T-joint and hopper knuckle joint models are typical welded joints in ship structure, which are very susceptible to fatigue damage under service condition. Fatigue test and fracture mechanical analysis were performed on these joints to find out characteristics of fatigue behavior. Unified S-N curve was developed from the test results of these two types of joint using hot spot stress concept, and also propagation life was also estimated using Paris' crack propagation law. Residual stress effect on propagation life was considered in calculating propagation life, as was done with thermo-elasto-plastic FE analysis and residual stress intensity factor calculation. Fatigue life of similar kinds of welded joint could be predicted with this unified S-N curve and fracture mechanical analysis technique.

• Journal of the Computational Structural Engineering Institute of Korea
• /
• v.15 no.4
• /
• pp.649-659
• /
• 2002

For a variety of elastic-plastic stress fields of plane strain specimens, many research works verified the validity of J-T approach. To generalize the validity of J-T method, however, further investigations are needed for more practical 3D structures than the idealized geometries as plane strain specimens. In this work, selecting two main types of structures such as plate and straight pipe, we perform 3D finite element(FE) modeling, and accompanying elastic, elastic-plastic FE analyses. We then study the validity of J-T application to 3D structures, and present some useful informations for the design or assessment of pipe welds by comparing the stress fields from the detailed 3D FE analyses to those predicted with J-T two parameters.